Program
The organizing committee of the 10th International Symposium on Digital Industrial Radiography and Computed Tomography, is pleased to present you the pre-program of the Conference, which will hold from July 1st to 3rd, 2025.
- Over 80 technical presentations and 6 keynote talks will offer participants a valuable insights and fresh perspectives of these technics.
- With the support of 8 sponsors, an exhibition of 16 equipment vendors will provide an overview of the latest technological advances in this area.
- Moments of conviviality will be proposed during the 2 planned evenings.
- Finally, a program of visits to 4 sites and laboratories is offered to you on the morning of July 4th.
- Tuesday july 1st
- Wednesday July 2nd
- Thursday, july 3rd
- Friday July 4th
Recent Trends in Digital Radiography
Uwe EWERT, Academia NDT international, KOWOTEST, Teltow, Germany
New generations of Digital Detector Arrays (DDA), integrating, photon counting and energy resolving, enable an extraordinary increase of contrast sensitivity, inspection speed and material discrimination in comparison to film radiography. The increased sensitivity of digital detectors enables the efficient usage for dimensional measurements and functionality tests substituting manual maintenance. X-ray back scatter techniques are applied in safety and security relevant applications with single sided access of source and detector. The monitoring of plant growth (Phenotyping) contributes to optimised food supply. New X-ray tube concepts permit the reduction of measurement time in micro-radiography. Phase contrast and dark field imaging provides enhanced structure contrast in micro radiography and micro CT. Computed Laminography (CL) is applied to close the gap between digital radiography and Computed Tomography (CT), especially for mobile 3D applications. Artificial intelligence is used so solve and speed up complex testing systems and image evaluation. High speed testing systems support car crash tests and battery inspection. Universal robot-based systems are used to optimise processes in the production (4.0) for quality assurance of complex parts.
10:00 – Performances of TOMIS, a transportable LINAC-based X-ray tomograph
Alix SARDET1, Christophe ROURE1, Olivier GUETON1, Emmanuel PAYAN1, Nicolas ESTRE1, Daniel ECK1, Frédéric MOUTET1, Joël LORIDON1, Cécilia TARPAU1, Valérie CHAIGNON2, Romain PONCE2 | 1.CEA, DES, IRESNE, DTN, Cadarache, 2.CEA, DES, DDSD, UTDC, SRED, Cadarache France
Industrial X-ray imaging exams based on linear accelerators (LINAC), while being a powerful tool for the physical inspection of large and/or thick objects, are difficult to implement due to the important radiological constraints associated to the photon spectrum and the irradiation dose rate. Indeed, as most of the interrogating photons have an energy higher than 0.5 MeV, thick concrete shielding (>1 m) is usually required, and the investment cost of such bunkers can be prohibitive: an industrial 9 MV LINAC would typically need 4 m thick concrete in the beam axis and 1.5 m everywhere else. Moreover, in case of large objects, some of the pieces to be inspected cannot, or only with difficulty, be transported. This is particularly true in the nuclear waste management field [1]. To overcome these constraints, CEA led, since 2017, the development of a high-energy low dosimetry impact transportable tomograph: TOMIS. Developed as part of an investment supported by the French Government, TOMIS aims at providing a Non Destructive physical characterization of large-volume packages (diameter < 140 cm, height < 130 cm, mass < 5 t) with millimeter spatial resolution in less than an hour directly on their production/storage site. The innovation of TOMIS is to integrate in a standard truck container all the elements of the tomograph: – the X-ray source is an industrial LINAC (Varex M9) offering a dose rate close to 30 Gy/min at 1 meter from the target in the beam-axis; – the linear and collimated detector which ensures a high efficiency of detection over 150-cm width; – the lifting unit to handle large objects. The truck container also brings most of the mandatory shielding for photons (lead) and neutrons (polyethylene) in order to provide the user with a mobile and autonomous tomograph (see Figure 1). After 6 years of development, TOMIS was commissioned in December 2023 (see Figure 2). In this paper, we report on the radiography and tomography performances of TOMIS and compare them to those achieved in a fixed irradiation cell with several materials (stainless steel, concrete, etc) and objects of various size [2], [3]. Performances are detailed in terms of Modulation Transfer Function, contrast-over-noise ratio, limit of detection. TOMIS is scheduled to be used over the decades for industrial measurement campaigns on alpha bearing-nuclear waste packages.
10:20 – Combining the RoboCT Technology with ISAR using ADR for In- and At-Line Inspection of Cast Parts
Frank SUKOWSKI1, Thomas STOCKER1, Markus EBERHORN1, Sebastian KUDLA1, Dmitriy BARYKO1 | 1.Fraunhofer Development Center X-Ray Technology EZRT, Fürth, Germany
The still young RoboCT technology is based on two cooperating robots, each carrying one of the imaging X-ray components, the radiation source and detector. Their freedom of movement and flexibility make it possible to examine large and complex-shaped objects even in otherwise hard-to-reach areas using 2D radioscopic imaging and even 3D computed tomography (CT). Over the past few years, RoboCT has been developed as a laboratory testing system to product maturity. However, production integrated inspection poses further requirements for a testing system. In addition to robust and secure teach-in of the components to be tested, a high degree of automation is generally necessary for conducting test procedures, especially for the evaluation and assessment of image data, due to cycle time requirements. One of the most advanced software systems for automated defect detection (ADR) is ISAR, which has been used for over 20 years for 2D testing of wheels and structural cast components. A further development of RoboCT for integrated production quality testing is the seamless integration of ISAR into the RoboCT system solution, which even allows the execution of escalating test procedures, i.e., an automated execution of 3D CT scans when there is an unclear result at the corresponding position in the 2D transmission image that needs to be verified.
11:15 – TU1A1
Performance of 9 to 15 MV Computed Tomography of large objects in industrial and nuclear field
Nicolas ESTRE1, Daniel ECK1, Benoît GESLOT1, Olivier GUETON1, Frédéric MOUTET1, Emmanuel PAYAN1, Christophe ROURE1, Alix SARDET1, Cécilia TARPAU1 | 1.CEA, DES, IRESNE, DTN, Cadarache, France
As part of its R&D programs on large objects characterization, the Nuclear Measurement Laboratory at the CEA-Cadarache center has equipped its high–energy tomograph with a new linear accelerator (linac): a VAREX K15 (9 to 15 MV range). This linac delivers a very high dose rate: up to 130 Gy/min at 1 m from the target. Combined with a mechanical bench and optimized detectors, this X-ray source allows handling very large objects for radiographies and tomographies, up to 1600 mm in diameter and 5 t in mass [1]. Compared with the kilovoltage range, MV energies offer two advantages: higher photon flux and deeper penetration capabilities (steel from 100 to 400 mm). The new X-ray source has been fully characterized in terms of dose rate, focal spot size and photon spectrum using water attenuation measurements. Depending on the geometry of the object to be scanned, two detectors can be used. The first is dedicated to larger objects and is a lens-based detector with different scintillator screens (Gadox or CsI, as described in [2]) specially designed for this configuration (with a screen size up to 800×600 mm2). The second, a commercial flat-panel with a small pixel pitch (0.1 mm) is used for the smallest but densest objects, where the spatial resolution is critical [3]. The performance of these detectors is characterized, compared and discussed. The tomograph set-up and its final performance at low (9 MV) and high (15 MV) energies are detailed in terms of MTF curves, and contrast-over-noise ratio obtained on specific mock-ups. Examples of tomography on real objects (industrial packages produced by metal additive manufacturing or radioactive waste drums) are also presented. Finally, the main drawbacks in this energy range are listed and detailed: 1) the scattering background caused by the Compton effect, 2) the thickness of the scintillator, which must be optimized according to the spatial resolution or expected efficiency and 3) the size of the X-ray source (limited to 1.5 mm). To overcome these limitations, various studies are currently underway, and the expected solutions are presented and discussed.
11:35 – TU1A2
New Microfocus Linear Accelerators Called MicroBeam Linatron (MBL) at Varex Imaging
Andrey V. MISHIN1, Stanislav PROSKIN1, Aren ANDERTON1, Loren YOUNG1, Richard LAFAVE2, Martin HU3, Daniel SHEDLOCK4 | 1.High Energy Sources, Salt Lake City, USA ; 2.High Energy Sources, Las Vegas, USA ; 3.US XRAY Industrial Systems Engineering and Imaging Services, Franklin Park,USA ; 4.Industrial Imaging Services, Franklin Park, USA
One of the factors limiting resolution in radiography with X-rays generated using Bremsstrahlung from electron beam striking a target is defined by the focal spot (spot) size of such electron beam on the target. It is well-known that obtaining a submillimeter spot in high energy sources (HES), operating at energies of 1-10 MeV is extremely difficult and the difficulty grows with increasing energy. Some reports cited on 0.95 MeV energy linac with a submillimeter spot, but never about such at higher energy without any external focusing. The typical smallest achievable spots are around 1.5 mm without focusing system and approximately 0.8 mm with focusing solenoids, measured at full-width-half maximum (FWHM). At Varex, first we obtained a spot of 0.8 mm FWHM, without any focusing devices, which set a record for the standard commercial linacs. Further, we produced a new groundbreaking design, which required unique changes to the electron beam line and radio frequency (RF) structure permitting a spot less than 0.5 mm, patent pending. The new Varex 6 MeV linac can reliably and repeatably produce a beam with a FWHM focal spot of (350+150) μm without any external focusing devices. Currently, a maximum dose rate 700 R/min@1m is obtained with the larger spot of (350+150) μm, and 230 R/min@1m in spot size of (250+100) μm. The new design generates a focal spot profile with a perfect Gaussian distribution resulting in the best beam quality for radiography and it substantially improves resolution for HES, extending range for the existing applications and opening new imaging applications. The new product line called MicroBeam Linatrons (MBL) will include 3, 6, 9, and 15 MeV linacs.
11:55 – TU1A3
Development of an industrial inspection system based on High Energy Photon Counting Detectors and off-line Time Delay Integration
Angela PETERZOL1, Olga JOULIE1, Manuel GOMES1, François SANCENOT1, Sebastien MAROL1, Marc GUIGUE1, Thierry BERENGER1 , Camille COHU1| 1.INTERCONTROLE/FRAMATOME, Chalon sur Saône, France
In the frame of a film replacement project, the first prototype of a photon counting detector (PCD) specially designed for the inspection of very thick steel parts (> 60mm), hence requiring the use of high energy (HE) sources (E > 200 keV) was presented in 2019 [1]. Differently from previous models [2], HE PCD allows energy threshold selection up to 1300 keV; which is of particular benefit for scatter reduction when using gamma sources such as Iridium 192 and Cobalt 60; or MeV X-ray sources like linear accelerators and betatrons. Photons energy discrimination successfully addressed also the presence of background radiation when first tests were carried on in a nuclear power plant, where HE PCD/film comparison took place during the examination of a primary circuit component [3]. In this case, HE PCD was manually positioned in a unique part position.
Here, we present recent results concerning the development of completely automated systems for weld inspection of big pipes (diameter of about 900mm). Examination is performed in panoramic configuration with a gamma source positioned along pipe axis, face to the weld. Three HE PCD’s simultaneously rotate around the pipe while acquiring transmitted photons. One project challenge consisted in accurate image reconstruction by employing Time Delay Integration (TDI) method (see for example [4]) with a 500 rows detector. Our approach consists in performing summation off-line, where data interpolation allows to correct for any out-of-sync events and also to treat complex geometries such as conical pipes. First demonstrator has been conceived for parts inspection in a blockhouse facility for NDT after production (Figure 1). Dissimilar welds of new EPR Sizewell vessel have undergone double test: film/HE PCD based solution (Figure 2). Equivalence has been proved for both image quality and flaw detection, while keeping exposure time competitive in respect to film. In general, compliance with ISO 17636_2 (class B) standard [5] requirements is easily achieved, and if needed, HE PCD can outperform film quality since energy thresholding allows for larger contrasts. Recently, validation tests have been conducted on a new system, oriented for in-site inspections. This system is characterized by the fact that assembly takes place directly on the pipe; and parts composing the system are transportable by operators (less than 15kg). In this context, also a ‘new’ size-optimized HE PCD, more compact and lighter, has been developed..
12:15 – TU1A4
Comparison of standard digital detector arrays and photon counting detectors with high-energy X-ray generators
Nicolas DANKAR1, Sébastien BRZUCHACZ2 | 1.MCO, CETIM, Nantes, France ; 2.MCO, CETIM, Senlis, France
Digital detector arrays (DDAs) have developed rapidly in some segments of the industry as a replacement for film radiography or in some cases computed radiography, especially in the aeronautical industry and for casting inspections. However, these detectors show limits when applied for inspection of high thicknesses of steel or other absorbing materials, linked to high levels of noise and scattered radiation. New technologies in the form of photon counting detectors (PCDs) are being developed for some specific inspections where usual DDAs are not proving effective enough. These detectors allow the choice of an energy threshold under which the X or gamma photons are not being considered when creating the digital image, allowing the user to basically cut off part of the scattered radiation from the signal received by the detector, hence improving the signal to noise ratio (SNR) and the image quality. Despite the drawback of a very small active area, such systems provide advantages over usual DDAs in specific settings such as: Inspection of high thicknesses; Inspections in environments where there is ambient radiation (nuclear power plants for example); Inspections where different materials need to be differentiated on the radiographic image (dual energy). This paper regards tests that have been performed jointly by CETIM and INTERCONTROLE agents at the request of CETIM and using a PCD developed by INTERCONTROLE especially to perform inspections using high-energy X or gamma sources. These tests were performed using X-ray generators of 450 and 530 kV, and their aim was to compare the performance of PCDs relative to standard DDAs on high thicknesses of steel blocks and samples. Similar exposures were made using the PCD and a DDA for steel thicknesses of 50 to 90 mm (see figure 1), and the comparison are based on measures of image quality index on wire-type image quality indicators (IQIs, see figure 2), signal to noise ratio, spatial resolution (SRb) and contrast to noise ratio (CNR) on the different images.
11:15 – TU1B1
Artistlib – remote control the radiographic simulator aRTist from Python
Carsten BELLON1 | 1.Bundesanstalt für Materialforschung und -prüfung (BAM), Berlin, Germany
The software aRTist is a simulation tool for the generation of realistic radiographs of virtual radiographic superstructures. With radiographic simulations, virtual component models can be scanned as in a computed-tomography scanner. In modern radiography, simulation has become an important tool to minimize cost- and time-intensive measurements. It is increasingly used to optimize techniques for complex applications, to support the method developments, and for educational purposes. With Artistlib, we have started the development of a programming interface to support use cases where the interactive use of the graphical user interface is not suitable. The open-source Python library is intended to remote control and automate the radiographic simulator aRTist.
11:35 – TU1B2
Novi-Sim: A Fast and Accurate Simulation Tool for X-Ray Tomography with Scatter Modeling
Awen AUTRET ¹, Dajla NEFFATI¹, Tom BERTHEAS¹, Barbara FAYARD ¹| 1.Novitom, Grenoble, France
Novi-Sim is an X-ray tomography simulation software designed for laboratory and synchrotron imaging systems. It simulates attenuation contrast and phase contrast using an analytical approach while incorporating a fast simulation of X-ray scattering based on a Monte Carlo based method. While accurate, Monte Carlo methods are also known for being slow. To achieve a radiograph simulation time in subsecond timescales for typical setups, multiple optimizations have been developed in Novi-Sim. First, the scatter signal is subsampled automatically, as it is a low-frequency signal compared to the direct signal. Secondly, a CPU- and GPU-optimized Monte Carlo simulation has been developed specifically for X-ray scattering in tomography systems. Novi-Sim also automates key steps, such as determining the smoothing of scatter images based on acquisition geometry and computing the scaling factor needed to integrate scatter images with analytically simulated radiographs. This enables realistic image synthesis suitable for testing and optimizing tomography setups, as well as for generating large-scale image datasets. Comparisons between experimental and simulated radiographs show good agreement, with significant speed advantages over Monte Carlo software like Geant4.
11:55 – TU1B3
Simulation of a real dimensional CT-measurement study using a calibrated aluminium specimen
Matthias BRAUN1, Tamara REUTER1, Carsten BELLON2, Anthony ORTH2, Markus BARTSCHER3, Kuan LI3, Stefan KASPERL4, Kerstin KIRSCHBAUM5, Tino HAUSOTTE1 | 1.Chair of Manufacturing Metrology (FMT), Germany ; 2.Bundesanstalt für Materialforschung und -prüfung (BAM), Berlin, Germany ; 3.Physikalisch-Technische-Bundesanstalt (PTB), Braunschweig, Germany ; 4.Fraunhofer-Institute for Integrated Circuits IIS, (EZRT), Fürth, Germany ; 5.Siemens AG, München, Germany
For the long-term goal of determining the measurement uncertainty of dimensional computed tomography (CT) measurements with simulation, it is necessary to prove the compatibility of the digital model with its real counterpart. A study of repeated CT measurements of a calibrated aluminum specimen was performed and afterwards simulated. A first indicator for a sufficiently good digital representation is the agreement of dimensional measurands, such as diameters and center-to-center distances. Results show in general good agreement between simulation and real measurement. A detailed discussion of the results as well as a proposed criterion for testing the simulation will be shown in the full paper.
12:15 – TU1B4
Flat-Field based Characterization, Modeling and Simulation of Noise in Digital X-ray Imaging System
Markéta TKADLECOVÁ1, Tomáš ZIKMUND1, Peter OBERTA2, Jozef KAISER1 | 1.Central European Institute of Technology, Brno, Czech Republic ; 2.Institute of Physics of the Czech Academy of Sciences, Prague, Czech Republic
Noise, arising from photon statistics, electronic signal processing in the detector, and optical and detector imperfections, downgrade the quality, spatial resolution, and clarity of X-ray images. Proper noise characterization and modeling are essential for understanding the performance of an X-ray imaging system and optimizing image quality. Additionally, they are crucial for enabling realistic simulations and developing efficient denoising methods. Extensive research has shown that a combination of Gaussian and Poisson distributions effectively describes noise in X-ray projection images. However, determining precise noise variance parameters of this mixed model remains challenging due to system-specific factors and variability in imaging conditions. This paper introduces a practical and straightforward methodology for noise characterization and variance modeling based on flat-field images, captured without a sample under consistent voltage and current settings. Applied to the Rigaku nano3DX system, the approach identifies noise characteristics independently of the sample. The derived noise variance model is further validated by simulating artificial projections with aRTist software and comparing them to real images.
Joint use of simulation and Artificial Intelligence for nondestructive testing Applications
Christophe REBOUD, CEA-List
Artificial intelligence (AI) techniques are currently widely used with great success in many contexts, where large and representative datasets are available. In many NDT applications however, they face some challenges that this presentation aims to discuss. The first one is the access to relevant and sufficient datasets, due to many reasons, like: the lack of records, the low number of signals corresponding to critical flaws or confidentiality policies preventing the pooling of datasets. Here, the use of simulation tools can prove useful, provided that they are able to generate realistic synthetic data. The second challenge is the performance demonstration or qualification of decision tools based on AI, which is a key issue for industry. This question is strongly related to algorithms explainability that can be obtained by design using symbolic AI.
14:45 – TU2A1
Artificial Intelligence in Digital Radiography
Lennart SCHULENBURG1 | 1.VisiConsult X-ray Systems & Solutions GmbH, Stockelsdorf, Germany
Integrating AI into Digital Radiography and other methods is reshaping non-destructive testing (NDT) by enhancing defect detection accuracy and inspection efficiency. Machine learning and deep learning algorithms automate image analysis, pinpointing anomalies that human inspectors might miss. Real-world examples from aerospace, automotive, and energy sectors highlight improvements in speed, reliability, and cost savings, as fewer false positives reduce rework. This presentation outlines critical strategies for data collection, model training, and seamless integration of AI into existing workflows. It shows the importance of interdisciplinary collaboration among AI developers, NDT professionals, and industry stakeholders to ensure reliable, high-quality outcomes. By adopting AI, companies potentially meet stricter standards and gain a competitive edge, positioning themselves for predictive maintenance and real-time monitoring advancements. Beyond that AI-driven inspection unlocks rapid, accurate results that elevate product quality, optimize resources, and open new possibilities in manufacturing, ultimately driving innovation in Industry 4.0 environments.
15:05 – TU2A2
Smart-RT: End-to-end automatic radiographic images analysis through a multi-stage object detection algorithm
Houcine MANSOUR1, Benjamin ROUSSEL1, Samir BRAHIMI1, Ilyes HAJ ALI1, Saber MANSOUR1 | 1.Exanodia, Saint-Priest, France
A meticulous inspection of manufactured parts is required in any production chain as well during the operations cycle to ensure the quality of the produced and operating equipment. Among those inspection steps, non-destructive evaluation (NDE) of welds is a key point of industrial testing as some manufacturing segments (nuclear, aerospace, oil and gas industry) need their parts to resist severe conditions. Weld quality can be assessed through numerous means such as eddy current, ultrasound or X-ray testing. This paper focuses on the latter and introduces a multi-stage neural network-based algorithm for a fully automated radiographic image quality assessment. Not only does the quality of the weld needs to be checked to ensure that no defects are introduced during the welding process, but the quality of the digital X-ray image itself has to undergo specific criteria (marking, optical density range, visible image quality indicators…) to be considered as exploitable. To this end, a diverse dataset of X-ray images annotated by radiographic testing experts for training and validation purposes. Various advanced object detection algorithms were applied and compared across key image analysis tasks: optical density assessment, marking identification, image quality indicators (IQI) recognition and defects detection. All those steps are integrated into a comprehensive framework, enhancing the efficiency and accuracy of X-ray image analysis.
15:25 – TU2A3
Automated Defect Classificationin Aerospace X-ray Images Using CNNs
Caglayan TUNA1, Nicolas GRISELIN3, Nora OUZIR1, Denis DUBOIS2, Pierre BARBIER3, Jean-Christophe PESQUET1 |1.Université Paris-Saclay, CentraleSupélec, Inria, Gif sur Yvette, France ; 2.Alten, Paris, France, 3.Airbus Helicopters, Marignane, France
Non-destructive testing (NDT), through radiography, is used to reveal internal structures and defects without causing damage to inspected components [1]. Analysing X-ray images helps determine the presence and characterise the extent of damage or anomalies in various composite parts. In particular, these tests are crucial in manufacturing composite materials [2], such as helicopter rotor blades [3]. Traditional NDT methods rely on manual inspection by human experts, which can be time-consuming and inaccurate. By leveraging automatic learning-based NDT approaches, the testing process can be faster and more accurate than a human operator: reported human detection accuracies range from 70% to 80% [4]. By automatically extracting complex multi-scale features, deep-learning-based approaches have enabled significant progress in analysing industrial (aircraft) composite parts [5]. This work leverages deep learning, particularly CNN-based approaches, to detect defects in helicopter composite parts through a binary classification approach of X-ray images. The potential of deep learning-based approaches is investigated in the specific context of defective helicopter rotor hubs (suffering from the ripple defect). Different CNN models are studied, and an end-to-end image processing and classification methodology is proposed. The impact of generalization methods is also investigated. Finally, we show that the proposed pipeline enables generalization to images acquired by new sensors. To the best of our knowledge, the generalization of the defect classification model to the images acquired using new sensor parameters is lacking in the literature. Additionally, the utilization of defect data from helicopter rotor hubs for CNN-based applications with high accuracy is limited.
15:45 – TU2A4
Deep Learning for Robust Defect Detection in Industrial X-ray Images with Minimal Real-Data Dependency
Bishwajit GOSSWAMI1, Rajib CHANDA1, Tobias SCHÖN1, Frank SUKOWSKI1 | 1.Fraunhofer Development Center X-Ray Technology EZRT, Fraunhofer IIS, Fürth, Germany
Defect detection in aluminum casting components via X-ray imaging is essential for quality assurance but is hindered by challenges like low contrast and diverse defect geometries. Traditional automated defect recognition (ADR) methods often lack robustness across varying datasets. This study introduces a convolutional neural network (CNN) framework that combines simulated and real X-ray images to address these limitations. A simulation pipeline generates realistic 2D radiographs by embedding segmented 3D defect models, obtained from industrial CT scans, into arbitrary 3D objects, followed by 2D projection. This framework incorporates a carefully curated real-image dataset with annotations to overcome the gap between synthetic and real data. The model is built on a U-Net architecture optimized for single-channel grayscale images, using bilinear up-sampling to reduce overfitting while improving generalization. A tiling-based approach enables compatibility with arbitrarily shaped images, enhancing adaptability across datasets. Additionally, transfer learning minimizes the need for extensive real-world data and allows efficient retraining for new scenarios. Despite annotation inaccuracies affecting conventional metrics like precision and recall, qualitative evaluation highlights the model’s effectiveness in detecting subtle defects. Its scalability and ability to infer from diverse X-ray images position it as a transformative tool for automated defect detection, reducing reliance on extensive real data and improving industrial quality control.
14:45 – TU2B1
20 years after – revision of ISO 14096 for NDT film digitization and present available hardware in the light of NDT 4.0
Uwe ZSCHERPEL1, Klaus BAVENDIEK2 | 1.Bundesanstalt für Materialforschung und -prüfung (BAM), Berlin, Germany ; 2.KOWOTEST, Norderstedt, Germany
CEN released in 2003 standard EN 14096 on requirements on film digitization systems applied for industrial radiographic films, even before standardization of the application of imaging plates for NDT as the first digital detector applied in industrial radiography. This standard was later taken over by ISO forced by Japanese activities. 20 years later a revision is on-going to adapt it to the present technology available in the market. Until recently the application of this standard was limited to only a very few systems based on point or line scanning. Worldwide this standard is only fulfilled by 3 manufacturers from Japan, Taiwan and Germany. The latest system on the market offers drastically reduced scanning times, for the first time based on area scanning. If digital workflows in radiographic testing have to be realized in NDT 4.0 scenarios, then X-ray film digitization is the critical first step in the digital data flow. Here it has to be guaranteed that the information on the flawed indications will not be lost. Therefore, the update of ISO 14096 is an essential contribution for NDT 4.0 and the application of fast and novel X-ray film digitization systems. This contribution summarizes the important changes in the revision of ISO14096 and provides an overview on the today available scanner techniques.
15:05 – TU2B2
Introduction of Digital Radiography in the French Design and Construction Rules for Mechanical Components of PWR Nuclear Islands. Presentation of the methods, experiments, and results.
Romain JONCHIERE1, Aurélie BURTEAU2, Fedor MIKHAILOV3, Bruno PAPIN4, Valentin PESNEL3, Camille TOCQUEVILLE1, Bastien VELU1 | 1.EDF, Direction of Industrial Quality, Saint-Denis, France ; 2.Framatome, Saint Marcel, France ; 3.ALPHATEST, Section Ingénierie – Bureau d’études, Orsay, France ; 4.IS Group, Direction Technique, Villepinte, France
Industrial digital radiography has recently made new progress, making it possible, according to EDF, the builder and operator of French nuclear reactors, to deploy it for numerous applications in its facilities. To make this possible, the various reference codes used must allow the use of this technique, which was not yet the case. EDF has therefore launched a working group within AFCEN, the association responsible for publishing the RCC-M code, the French design and construction rules for mechanical components of PWR nuclear islands. This study presents the work carried out for the introduction of digital radiography into RCC-M. Firstly, a methodological effort was necessary to adapt the requirements of the NF EN ISO 17636-2 standard to the methodology used in the code to establish its prescriptions, particularly concerning total image unsharpness or the determination of interpretable areas. Secondly, test campaigns were conducted to verify that the requirements for film radiography in terms of image quality, area coverage, and defect detection could indeed be met in digital radiography, whether it is CR (Computed Radiography) or DR (Direct Radiography) technology. The results obtained with X-ray, 75Se, 192Ir, and 60Co sources made it possible to determine the thickness and radiation ranges for which the CR and DR technologies could be used.
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15:25 – TU2B3
TRITON FBI – 10 years of industrial lesson learnt on Computed Tomography applied to composite fan blades
Samuel MAILLARD3, Antonin BRANTEGHEM1, Pascal CENDRIER1, Anselme CLAVIER2, Nicolas COCHENNEC3, Céline DEJOS1, Marc GARAS2, Lionel GAY2, Noah MOUNTAIN4, Jean-Philippe MICHEL5, Jacques TORRENT1 | 1.Safran Aircraft Engines, France ; 2.Safran Engineering Services, France ; 3.Safran Composites, France ; 4.Safran Aerospace Composites, USA ; 5.Safran Aero Composite, France
In November 2015, the LEAP engine was certified and is now widely used on Airbus A320neo, Boeing 737MAX and Comac 919. During this certification process, Safran Group paid particular attention to the composites fan blades. Indeed, the introduction of this crucial part for the efficiency of the engine was faced to several challenges: the use of new technology of material – 3D woven carbon tows injected with a thermoset resin -, the production ramp-up in several plants but also the capacity to inspect it. In order to be in accordance with Design Office requirements, many different inspection methods were evaluated, and several equipment were tested before the final selection of Computed Tomography. Nevertheless, this choice was a challenge in the challenge: from a timeline point of view since the technology had to be used in production 3 years later but also from a technical point of view since CT had never been used in such industrial conditions (production rate, part overall size, number of inspectors…). An internal project was launched to be on time with this major breakthrough in the aircraft industry. After an overview of the project structuration, the presentation will highlight the work done by Safran to allow Computed Tomography to reach the industrial targets, from laboratory feasibility tests to the qualification of the inspection process. Acquisition and analysis procedures, probability of detection, dedicated software and algorithms will be discussed. The presentation will also explain how Safran ensured to have the same quality of data and results in the different plants, including during the lifetime of the CT machine. Considering the different countries and languages involved in production, the training and the qualification of the inspectors according to the international standards (NAS 410 and EN4179) will also be discussed. More than 10 years after the production starts, a global lesson learnt will be discussed.
15:45 – TU2B4
Use of X-ray Computed Tomography for dimensional measurement. Lessons Learned and State of the Art in 2025
Lionel GAY1, Anne-Francoise OBATON2, Jean-Baptiste BLUMENFELD3, Patrick BOST3 | 1.Cofrend CT Working Group, France ; 2.Laboratoire National de métrologie et d’essais (LNE), Paris, France ; 3.Renault, Technocentre, Guyancourt, France
X-ray Computed Tomography (XCT) is generating 3D volumes of the parts scanned that can be used for dimensional measurement. Nevertheless, this ability is rather new for NDT specialists, more focused and skilled onto detection of manufacturing flaws than onto metrology. Nevertheless, to be accurate, dimensional measurements need to respect SI metrology rules and that requires specialists. But metrology specialists are not usually skilled into XCT. To complete that picture, the demand of dimensional measurement by XCT have good chances to be dragged by additive manufacturing, with complex geometry parts that will require internal measuring not achievable with current means (CMM, stereo vision or else). This paper is presenting a State of the Art on dimensional measurements by XCT. Different inputs are used: (a) an analysis of VDI/VDE 2630 standards, the only frame currently existing on metrology by XCT; (b) lessons learned, from an interlaboratory comparison campaign onto a demonstration part commonly used in metrology, called CADCube (paper already published by LNE from the work of Cofrend CT Group); (c) lessons learned from practical studies on real industrial parts. The analysis of VDI/VDE 2630 standards revealed several concerns. First, flat panels (DDA) cannot be considered as non-contact dimensional sensors (no dimensional data is directly generated by the DDA). As well, CT systems cannot be considered as sorts of CMM’s because some of their characteristics cannot be verified metrologically (X-ray tube focal spot position, detector sensitive surface position). Second, 3D reconstruction is an approximate mathematical process by nature (consequence of J. Radon’s research, 1917). Third, surface determination (or segmentation) is another mathematical process which is not properly addressed by the VDI/VDE 2630 standards, although it is directly influencing dimensional measurements. Last but not least, influence of voxel size (regarding trueness and precision targets) is not properly addressed either. All these findings are proving that XCT process is not in line with SI metrology rules. As a consequence, validation of dimensional measurement by XCT requires specific precautions to reach trueness and precision levels acceptable for industrial inspection. On the same manner, lessons learned on real parts revealed other specificities to be taken into account into the development and validation of dimensional measurement by XCT.
By final, this paper is drawing an enlarged State of the Art of current situation about the use of Computed Tomography (XCT) for dimensional measurements, from an industrial user point of view . This paper integrates Lessons Learned from technical items in terms of standards, precautions, performances and limitations, to optimize trueness and precision values as well as skills required in terms of personnel.
16:35 – TU3A1
A Neutral Network for Denoising Multispectral Tomography Data at BM18 of the European Synchrotron Radiation Facility
Peter GÄNZ1, Steffen KIEß1, Jajnabalkya GUHATHAKURTA1, Paul TAFFOREAU2, Andreas BALLES3, Astrid HÖLZING3, Sven SIMON1 | 1.ITI, University of Stuttgart,Stuttgart, Germany ; 2.European Synchrotron Radiation Facility, Grenoble, France ; 3.Fraunhofer IIS, division EZRT, Fürth, Germany
Multispectral imaging is susceptible to high levels of noise due to the low photon flux observed, particularly in narrow energy bins. To address this issue, multispectral data was acquired at the BM18 beamline of the ESRF using a silicon prism array to refract a polychromatic beam into energy bins, which were then captured by an SCMOS detector. Unlike photon counting detectors, which suffer from pile-up and low energy resolution, the proposed method can handle the high flux of the unfiltered BM18 beam and split the beam into 100 energy bins. The resulting data, which was significantly affected by noise, was denoised using a neural network that had been trained on simulated data. The efficacy of the denoising method was evaluated on computed tomography scans of two phantoms containing high and low atomic number (Z) materials, as well as other samples. Despite differences between the simulation and experimental setups, the network demonstrated a significant reduction in noise, as illustrated in the projections and reconstructed slices. The denoised reconstructions exhibited a notable suppression of noise without compromising image detail or introducing additional artifacts, emphasizing the model’s potential for enhancing multispectral imaging in material analysis.
16:55 – TU3A2
Image segmentation using AI: real world examples adding value to industrial inspection
Anton DU PLESSIS1-2 | 1.Comet Technologies Canada Inc, Montreal, Canada ; 2.Department of Physics, Stellenbosch University, South Africa
In today’s competitive industrial manufacturing landscape, the race is on to produce more parts in less time, with less wastage, and higher quality and reliability of the produced parts. This is true in various industries, from battery manufacturing to consumer products, pharmaceuticals, automotive and aerospace, electronics and much more. Minimizing and eliminating the occurrence of defects is key to improving productivity, ensuring reliability and ensuring high-performance products are manufactured. In this context, X-ray inspection using 2D inspection as well as 3D computed tomography is highly popular. The non-destructive imaging capability allows to inspect final parts, as well as allowing process optimization or R&D evaluations to improve production processes. All of the above relies on images and on image segmentation to identify and quantify the occurrence of defects. AI-based segmentation has become increasingly useful for this, due to its benefits of removing potential operator bias, allowing to analyze complex datasets for which traditional image segmentation fails (e.g. in the case of image artifacts or noise), and allowing full automation of the analysis process. In this paper the state of the art of industrial AI-based image segmentation is discussed and examples are described where this brings value to end users.
17:15 – TU3A3
A 3D Denoising Neural Network for Improved Surface Quality in Inline CT Metrology
Faizan AHMAD1, Ahmed BARAKA2, Steffen KIESS1, Dominik WOLFSCHLÄGER2, Cesar CARDONA-MARIN1, Robert H. SCHMITT2, Sven SIMON1 | 1.ITI, University of Stuttgart, Germany ; 2.IQS,WZL, RWTH Aachen University, Germany
Inline computed tomography (CT) is becoming increasingly important for 100% inspection in production technology. Rapid scanning cycles, often limited to minutes, require a reduction in the number of X-ray projections, resulting in significantly reduced photon counts compared to laboratory-based systems. This reduction adversely impacts the peak signal-to-noise ratio (PSNR), increasing noise levels and compromising the accuracy of surface measurements essential for dimensional metrology. To address this challenge, we use neural network-based denoising techniques that enhance image quality without the need for clean reference data. Additionally, we introduce a novel surface quality assessment metric based on the Hausdorff distance, enabling real-time monitoring of surface accuracy during CT scans. Our approach uses a three-dimensional U-Net architecture and an innovative data augmentation method to optimize denoising performance. Experimental results demonstrate that the proposed methods significantly improve surface quality and PSNR in CT data within the time constraints necessary for real-time applications.
17:35 – TU3A4
Machine Learning Based Scatter Correction for Industrial Computed Tomography
Alexander SUPPES1, Thomas MAYER1, Nils ROTHE1, Petr MAŠÍNSKÝ2, Ivo ŘEHÁK2, Michal PETŘÍK3, Pavel BLAŽEK3, Tomas ZIKMUND3, Jozef KAISER3 | 1.Waygate Technology, Baker Hughes, Wunstorf, Germany ; 2.MANN+HUMMEL, Okříšky, Czech Republic ; 3.Ceitec, University of Brno, Brno, Czech Republic
Industrial X-ray computed tomography (CT) is a critical tool for non-destructive testing and quality control in various industries. However, scatter radiation remains a significant challenge, degrading image quality and limiting the evaluation accuracy of CT scans, especially for dense parts at higher X-ray energies, such as 450 kV. This study presents a comprehensive evaluation of traditional CT image improvement methods and introduces a novel machine learning-based approach for scatter correction to enhance image quality in industrial X-ray CT. To test the methods, we conduct an application study on a real-world part that compares the results from scans with a 300 kV micro-focus X-ray tube and a 450 kV meso-focus X-ray tube. The image quality, scanning speed, and total cost of ownership are compared.
16:35 – TU3B1
X-ray inspection ans pore-classification in additive manufacturing: A systematic study on AI-alloys
Kevin EICKHOFF1, Rafael MEINHARDT2, Stefan GROTTKER2, Frank HEROLD1 | 1.VisiConsult X-ray Systems & Solutions GmbH, Stockelsdorf, Germany ; 2.Fraunhofer Research Institution for Additive Manufacturing Technologies IAPT, Hamburg, Germany
Metal additive manufacturing (AM) has become increasingly important in the lightweight construction of complex components in the automotive and aerospace industries in recent years. The alloys required for this must be both high-performant and safety-compliant. In order to accelerate the development of new materials for AM and save resources, an efficient material development methodology for qualifying new AM materials is essential. In this context, X-ray testing opens up numerous possibilities to replace a comprehensive metallurgical examination and micrograph analysis. In particular, a pore analysis of the AM material makes it possible to draw conclusions on the material properties, such as density, by classifying the pores and statistically evaluating them in combination with an indentation test. By using X-ray testing, test specimens are analyzed reproducibly throughout their entire volume so that irregularities within an alloy sample can be reliably detected. For this purpose, we use a microfocus computed tomography (μCT) system to detect and analyze even small pores with a diameter of up to 30 μm. As part of the publicly funded GeniAl research project, the presented systematic AM study of an AlSi10Mg alloy in laser powder bed fusion uses this method to determine optimal 3D printing parameters and identify a methodology for faster parameter determination. The results obtained are used to iteratively optimize the printing process and improve material development efficiency.
16:55 – TU3B2
LOGITOM: Advances in Automated Tomography Processing for Foundry Casting Quality Control
Awen AUTRET¹, Limamou GUEYE¹, Duy NGUYEN¹, Barbara FAYARD¹, Valérie KAFTANDJIAN², Patrick BOUVET³, Abdel Rahman DAKAK² | 1.Novitom, Grenoble, France ; 2.INSA-Lyon, Villeurbanne, France ; 3.CETIM-CTIF, Sèvres, France
Tomography is emerging as a superior alternative to radiography for inspecting aluminum foundry castings, offering precise 3D evaluations of material discontinuities and their positions. Despite its advantages, widespread adoption is hindered by the challenge of managing large image datasets and the lack of tomographic-specific acceptance criteria. Building on prior work, this study advances LOGITOM, a software for automated defect detection, classification, conformity analysis, and reporting. The defect detection pipeline now integrates advanced AI models such as U-NET, attention U-NET, and self-supervised U-NET, alongside the CRITER tomo algorithm. By aligning tomographic data with CAD models, the software assesses defect conformity based on specifications for size, number, and location, enabling detailed 3D visualization and automatic reporting of non-conforming defects. AI-based segmentation methods require high-quality training databases, which are currently lacking for tomographic images of foundry parts. Creating these manually is labor-intensive and error-prone. To address this, an assisted manual segmentation tool was developed, combining region-growing techniques with an intuitive interface to streamline segmentation and improve data quality.
17:15 – TU3B3
Improved Measurement Repeatability with Significantly Faster Scans: Benefits of AI for X-ray CT Inspection in Production
Sylvain GENOT2, Chris PRICE1 | 1.X-ray & CT Systems, Tring (UK) ; 2.X-ray & CT Systems, Lisses (F), Nikon Metrology
Traditionally, X-ray Computed Tomography (CT) users have been made to choose between faster but lower-quality, or slower but higher-quality CT scans. This means that important details, from the smallest flaws and defects to the largest ones, may be missed in the tradeoff for increased throughput. This compromise directly impacts the use of CT in production environments as users struggle to match scan time with the rate of production while maintaining acceptable measurement repeatability. CT inspection typically needs to be fully automated, from the initial loading/unloading steps to the final reconstruction, analysis and GO/NOGO reports. To reach this level of throughput in production, it’s not enough to simply ensure that image quality is sufficient to detect critical defects; analysis must be performed automatically without operator intervention. In this presentation you’ll learn how Nikon’s AI Reconstruction innovation eliminates this compromise by using Deep Learning to remove noise and improve clarity to save up to 30x on scanning time. Trained to distinguish relevant information from scan artifacts, users benefit from automated enhancement tailored to their application’s needs, allowing them to discover subtle flaws which may have previously been invisible to standard CT, while simultaneously boosting the speed of routine inspection and allowing fully automated processes including repeatable dimensional controls. This presentation is focused on AI Reconstruction’s impact on measurement repeatability, enabling it to be used alongside established best practices to establish and minimise error sources in metrology applications: operator influence, part placement, hardware variability, analysis consistence, etc. Industrial CT users should be confident that Deep Learning solutions, such as AI Reconstruction, will provide repeatable measurements without introducing false indications, or missing critical defects. This presentation focusses on this key part of Nikon’s wide range of measures to ensure that its AI solutions are reliable and trustworthy.
17:35 – TU3B4
Next Evolution of MesoFocus Technology – boosting Resolution and Power
Adrian RIEDO1, Marcel ODERMATT1 | 1.Comet X-Ray, Flamatt, Switzerland
High-resolution X-ray inspection plays a crucial role in ensuring the structural integrity and reliability of advanced materials, particularly in safety-critical industries such as aerospace and automotive manufacturing. While microfocus X-ray sources provide exceptional resolution, they often lack the necessary power for efficient penetration of dense materials. Conversely, conventional minifocus sources offer high power but with reduced spatial resolution. Comet’s MesoFocus technology, introduced at DIR 2019, addresses this gap by combining high resolution with sufficient power, enabling detailed defect detection in demanding applications. Over the past six years, continuous advancements in MesoFocus technology have focused on enhancing performance and expanding its application range. Key developments include: Doubling the ratio of target power to focal spot (FS) size from 1 W/μm to 2 W/μm, increasing imaging efficiency and throughput; Expanding the range of FS sizes to support a broader set of inspection requirements; Improving resolution through the introduction of a 30 μm FS, enabling the detection of even smaller defects; Extending the energy range with the launch of a 450 keV MesoFocus module, allowing for higher penetration of dense materials. In this presentation, we will show insights from advanced simulations and empirical studies that evaluate different design configurations, highlighting their respective advantages and limitations. Furthermore, we will discuss the optimization process for finding the ideal balance between focal spot size, flux, and imaging performance to achieve superior defect visibility while maintaining efficient inspection speeds. By sharing experimental results and comparative data, this talk aims to foster a technical discussion on the challenges and opportunities in high-performance X-ray inspection. Attendees will gain a deeper understanding of how MesoFocus technology expands the boundaries of industrial X-ray inspection and contributes to the ongoing advancement of non-destructive testing methods.
Tomography in Aerospace: Safran’s Journey, Current Challenges, and Future Needs
Frédéric JENSON, SAFRAN Tech
Over the past decade, Safran has made significant strides in the application of tomography within the aerospace and aircraft industry. This plenary talk will highlight major achievements, current challenges, and future needs, all within the context of Safran’s experience.
Key accomplishments include the deployment of CT inspection in the production of highly critical components for our flagship LEAP engine. This involved the development of automated data analysis algorithms to assist inspectors, ensuring robust and efficient quality control.
Additionally, we have pioneered AI-based algorithms for Assisted Defect Recognition (ADR) and the characterization of material properties in advanced composite materials, addressing both NDT-related challenges and design needs.Efforts also encompass the upgrade of off-the-shelf CT scanners to mitigate specific artefacts and enhance overall performance. Furthermore, studies have been initited on high-energy CT for complex and thick specimens, pushing the boundaries of what is possible with current technology. Looking ahead, we identify strong needs, particularly in inspecting complex-shaped components from additive manufacturing processes.
There is also a significant opportunity to leverage CT for multiple tasks with a single system, integrating volumetric non-destructive inspections and dimensional measurements. This all-in-one approach will ensures a well-integrated system, producing 3D data central to the concepts of the digital twin and numerical continuity.
In this presentation we explore Safran’s journey in tomography, the challenges we face, and our vision for the future of aerospace innovation.
9:45 – WE1A1
CyXTraX: Object Placement Optimization for Industrial CT
Simon WITTL1, Anton WEISS1, Jonas SCHNITZER2, Gabriel HERL1 | 1.TC Plattling, Deggendorf Institute of Technology, Germany ; 2.Pattern Recognition Lab, University of Erlangen–Nuremberg, Germany
This study addresses the challenge of optimal object placement by formulating it as an optimization problem for a circular CT trajectory around a known object. To enhance image quality, a localized approach to modeling voxel signals in CT scanning is introduced. Additionally, a novel simulation workflow is developed, incorporating voxelbased signal maps to improve computational efficiency. Validation conducted using a twin robotic CT system and simulated data demonstrates notable improvements in image quality and computational efficiency
10:05 – WE1A2
RadalyX: Portable Multimodal Robotic Scanner
Josef UHER1, Jana BOHÁČOVÁ1, Richard KADEŘÁBĚK1, Jakub VESELÝ1 | 1.Radalytica a.s., U Pergamenky, Prague, Czech Republic
Robotic Computed Tomography (CT) is establishing itself as a versatile and transformative tool in non-destructive inspection. Robots not only facilitate upscaling CT measurements for large objects but also offer the flexibility of diverse scanning trajectories, making advanced inspection of regions of interest possible. Our portable scanner RadalyX design eliminates the need for objects to “go to the CT machine”; instead, the CT machine “comes to the object,” significantly enhancing usability in aerospace, space, and other demanding fields [1]. This mobility broadens the spectrum of object sizes that can be inspected while enabling the use of smaller, more precise robots even for scans of regions-of-interest of very large structures. This paper presents such capability. and case studies demonstrating the portability of the system, including the inspection of a damaged aircraft, and discuss installation procedures and new robot position calibration methods. We will also showcase recent improvements in scanning strategies, image reconstruction, and the integration of multimodal imaging techniques, providing a glimpse into the future of portable robotic inspection.
10:25 – WE1A3
Masked X-ray Tomographic Reconstruction on a Dual-Arm Robotic Cell
Victor BUSSY1, Marius COSTIN1, Jitendra RATHORE1 | 1.Université Paris Saclay, CEA, List, Palaiseau, France
Tomographic reconstruction is typically performed on a voxel grid that fully covers the field of view and usually the object under study fits entirely within this region. However, many industrial samples are parts or assemblies with a lot of void and discontinuous surfaces and therefore a reduced number of voxels contain the relevant information. By applying a mask for the reconstruction algorithm, it is possible to restrict the process only to the voxels of interest, which has two advantages: an improvement of the reconstruction quality through a reduction of artefacts and a reduction of the reconstruction time. This approach was proven to be effective, but it assumes a prior alignment of the real object with the used mask. In this article, we propose a novel method that uses a mask generated with the help of a distance sensor fixed on the X-ray source and therefore specific to any sample and without a prior alignment.
9:45 – WE1B1
Reflection about the interest to create a Certification for the NDT operators dedicated to X-ray Computed Tomography
Lionel GAY1, Andre BAILLARD2, Vivian DIDIER1 | 1.COFREND, France ; 2.FrANDTB (French Aerospace Non Destructive Testing Board), France ;
X-ray Computed Tomography (XCT) is increasingly used to get expertise diagnostic for new kinds of components, such as the additive manufacturing parts or the battery cells. 3D volumes generated by XCT are used to detect flaws in the material (usual NDT) but also to measure geometrical characteristics (metrology) when these measures are not achievable with usual metrology means (as some internal dimensions into complex geometry or wall thicknesses). Nevertheless, we have to admit that this use of XCT stays currently rather focused for R&D than for production inspection. As an explanation, we have to consider that these new kinds of components as well as XCT are still involving relatively new technologies in their respective domains. Consequently, still in 2025, 3D XCT stays relatively new for NDT specialists in Radiographic Testing (RT), mostly focused on current 2D Techniques: usual X-Ray films or digital detectors (CR as Computed Radiography and DR as Digital Radiology with flat panels). These 2D Techniques are giving images quite exclusively dedicated to flaw detection in the material. And so, unless exception, these current 2D Techniques are not capable to perform dimensional measurement, such as XCT. Last point to take into account: no certification for the NDT personnel is required when inspection results are not used to attest conformity before delivering the part to the customer. Nevertheless, new kinds of components as above could require the use of XCT, as a new NDT technique, for production inspection and conformity statement (with a Certificate of Conformity or else).
10:05 – WE1B2
Creation of Digital Radiography Certification
Arnaud BAILLY1, Patrick BOUVET2, Benoît CHASTAIN3, Mehdi EL OUARDANI4, Raphaël GABEN5, Romain JONCHIERE6, Olga JOULIE7, Charles JUMEAUX8, Bruno PAPIN9, Yves ROUFFIANDIS10, Tony SCHROYERS11, Pierrette VAXELAIRE12 | 1.Mistras, France ; 2.Cetim, France ; 3.SGS, France ; 4.Teneo, France; 5.KNDS, France ; 6.EDF ; 7.Framatome, France ; 8.Wortest, France ; 9.Institut de Soudure, France ; 10.Cap Ain, France ; 11.Technisonic, France ; 12.Self-Employee, France
The place of digital and computed radiography in the industry has increased for the last years. Standardization of these techniques is now enough complete to perform them on welding and casting parts. The last step of this deployment concerns the Non-destructive testing (NDT) personal certification through the last evolution of ISO9712. Cofrend, the French national certification body decided to put in place certification in 2025. Working group started in Feb 2024 with 12 digital radiography French experts to create certification conform to ISO9712 and coherent with the film certification as a new technique in the radiographic testing (RT) method, considering computed radiography (CR) and digital radiography (DR) in the same certification. In the paper, we’ll present the ways chosen by France to create this certification as a new technique.
10:25 – WE1B3
ASME B89.4.23 Performance Evaluation and Interim Testing of X-Ray CT Systems
Joe SCHLECHT1, Eric FERLEY1 | 1.VJ Technologies, Inc., USA
ASME recently published the B89.4.23 standard on performance evaluation of X-Ray CT systems. This standard has several advantages over other published standards and guides that benefit users of CT systems. The requirements for measurement direction and length exceed those of other standards to ensure error sensitivity. Material influence and the effects of penetration length are also a required part of the performance evaluation. While this test does not reveal all errors during measurement of an arbitrary workpiece, it does improve over other standards. One drawback of this performance evaluation is the time and cost of testing. To address this concern, the B89.4.23 project team is working towards including a recommendation for interim testing that significantly reduces the time of testing, while maintaining a high likelihood of adherence to specification.
11:15 – WE2A1
On the joint use of simulations and experimental RX images for generating very large datasets with application to object detection tasks
Anthony TOURON1, Roberto MIORELLI1, Julie ESCODA1, Edouard DEMALDENT1, Souad BANNOUF2 | 1.Université Paris-Saclay, CEA, List, France ; 2.IRSN, Fontenay-aux-Roses, France
Machine Learning (ML) and Deep Learning (DL) algorithms are increasingly used in industrial domains to enhance accuracy and efficiency in error-prone tasks. Their performance hinges on data quantity and quality. In Nondestructive Testing and Evaluation (NdT&E), data scarcity, often due to confidentiality and rare events, poses a challenge. This is particularly true for Radiographic Testing (RT) data. To address this, we propose a systematic approach to combine simulated data with experimental radiographic (RX) images, creating large datasets with common defects (e.g., porosity, flaws) found in nuclear welding inspections. This process, called in this work Virtual Flaws (VFs) insertion, enables training ML algorithms without manual labelling or extensive experimental datasets. We evaluate the effectiveness of VFs-based datasets in object detection tasks using state-of-the-art algorithms.
11:35 – WE2A2
Hybrid Modeling of Material Imperfection Indications in X-ray Computed Tomography Datasets
Erik LINDGREN1, Fabian HANNING1, Linda SQUILLACI1-2 | 1.Department of Engineering Science, University West, Trollhättan, Sweden ; 2.GKN Aerospace Sweden AB, Trollhättan, Sweden
Machine learning, more specifically Deep Learning models, have shown remarkable potential for analyzing 3D CT data within both material science and NDT applications. However, the models require large amounts of training data, especially Deep Learning models. Because high quality real experimental data is expensive to derive, humans annotating, synthetic training data is often utilized. In this work we have explored if training data can be modeled with a hybrid approach; where material imperfection indications are transformed directly into real experimental 3D CT reconstructions from 2D and 3D binary representations at higher contrast and resolutions, skipping the usual synthetic dataset derivation steps of reconstructing from simulated 2D projections. Such representations are often abundant from process-development and can be re-used this way for NDT activities. The simple transformations are derived using existing X-ray imaging models (gVXR) and reconstruction algorithms, the FDK in ASTRA Toolbox. We have limited our study to Metal Additively Manufactured samples, Ti-6Al-4V built using Power Bed Fusion Laser Beam process, and superalloy Hastelloy X built with Directed Energy Deposition Laser Beam powder. We demonstrate realistic looking training data sampled with transformation operations low on computational resources. The high-resolution imperfection data is derived both from real experimental data (lack-of-fusion) as well synthetically from other unrelated imaging modalities (lack-of-fusion) as well as from parametric statistical models of superalloy cracks. We believe that the proposed simple and convenient dataset derivation approach, for both Machine Learning training as well as conventional segmentation algorithm parameter optimization, can be valuable to the X-ray NDT community.
11:55 – WE2A3
3D Augmentation of Raw CT Data for Improved Automated Defect Inspections
Nina LASSALLE-ASTIS1-2, Pascal DESBARATS2, Fabien BALDACCI2, Romain BRAULT1 | 1.Cetim, Senlis, France ; 2.Univ. Bordeaux, CNRS, INP, LaBRI, UMR, France
The identification of defects in metallic parts from additive manufacturing is crucial. In many industrial applications, this task is time-consuming and repetitive, prone to errors and high costs. In non-destructive testing, defect inspection is enabled by X-ray computed tomography. This study introduces a novel methodology for future massive defect detection using deep neural networks. Our in-house dataset needs to be augmented with thousands of additional data to ensure the effectiveness and reliability of their training process. Two interconnected modules have been implemented for defect extraction and defect augmentation from projection samples (or sinograms), bypassing the need for reconstruction. The 2D slice-by-slice extractor framework was integrated into a 3D approach to ensure realistic defect representations following augmentation. Geometric transformations with varying parameters within the limits of additive manufacturing observations in the industry were applied to introduce variability into our dataset. Defect (or porosity) sinograms were then merged with the ones of acquired parts in the Radon space to generate realistic volumetric data. This hybrid 2D and 3D processing enhances the quality and realism of the training datasets, enabling robust neural network development. The proposed methodology supports accurate and efficient defect detection in industrial additive manufacturing.
12:15 – WE2A4
X-rays: using simulation to enrich data
Stéphane AMIEL1, Sofia MARINO1, Jean RINKEL1, Julian BETANCUR1, Jennifer VANDONI1, Benoît GERARDIN1 , Frédéric JENSON1 | 1Safran Tech, Digital Sciences & Technologies Department, Magny-Les-Hameaux, France
During the manufacture of metal components for aero-engines, a number of non-destructive tests are carried out using digital X-rays to detect potential volume indications. These checks, carried out by certified inspectors, represent time-consuming and tedious work. The use of detection algorithms is therefore envisaged to speed up the inspection process, improve repeatability, decrease fatigue and assist inspectors in their decision-making. Training these algorithms requires a large database of annotated images. Work is therefore being carried out to generate synthetic X-ray data in the form of realistic simulated images, annotated with the presence of defects.
11:15 – WE2B1
New Concept for Detail Sensitivity Monitoring in industrial Computed Tomography – the EURAMET Project SensMonCT
Uwe EWERT1, Holger ROTH2, Simon BURKHARD3, Josephine GUTEKUNST4, Virpi KORPELAINEN5, Anne-Françoise OBATON6, Ulrich NEUSCHAEFER-RUBE7, Thomas BLUMENSATH9, Marko KATIC8 | 1.KOWOTEST GmbH, Germany ; 2.Waygate Technologies, Baker Hughes Digital Solutions GmbH, Germany ; 3.METAS, Federal Institute of Metrology METAS, Switzerland ; 4.Microworks GmbH, Germany ; 5.National Metrology Institute VTT MIKES, Finland ; 6.Laboratoire National de Métrologie et d’Essais (LNE), France ; 7.PTB, Physikalisch-Technische Bundesanstalt, Germany ; 8.FSB, Fakultet Strojarstva I Brodogradnje, Croatia ; 9.University of Southampton, Institute of Sound and Vibration Research (ISVR), UK
Digital X-Ray Imaging and Computed Tomography (CT) are applied in industry for flaw detection, flaw evaluation and dimensional measurement. This requires correct experimental system settings for sufficient visibility and detectability of flaws and structure elements. A new parameter, the Detail Detection Sensitivity (DDS), is introduced. A related standard draft (WK84836-24) has been submitted to the ASTM E07 committee. The ASTM guide E 1441 [1] describes three essential functions for the characterisation of iCT systems. These are the Contrast Discrimination Function (CDF), the MTF, and the Contrast Detail Diagram (CDD). The related procedures and formulas for the determination of these functions and the DDS will be discussed, based on measurements of newly developed test gauges with holes of different diameters with Industrial Computed Tomography systems (iCT) and by modelling. Currently, the DDS of iCT systems is evaluated by human operators which is unreliable and costly. Therefore, within the EURAMET project “SensMonCT” new test gauges and traceable automated measurement and monitoring methods will be developed and procedures to evaluate the DDS of iCT systems and its standardisation.
11:35 – WE2B2
X-ray tomography as a tool for dimensional measurement: challenge of the surface determination
Malik ENNIAFA1-2-3, Valerie KAFTANDJIAN2, Anne-Françoise OBATON3, Sébastien BRZUCHACZ1 | 1.CETIM, France ; 2.Univ Lyon, INSA Lyon, France ; 3.Laboratoire National de Métrologie et d’Essais (LNE), France
X-ray CT is now more and more used for dimensional measurements. However, the presence of artifacts can degrade image quality, and our aim is to assess their influence on the measurements. In order to carry out dimensional measurements, the first step is to create a surface from the gray-level CT reconstructed volumes. For this purpose we have implemented several surface determination based on different definitions. The 3 criteria defining the position of the surface considered are: a gray level between the one of air and of the part, an edge modeled by a sigmoid, and the maximal local gradient. The first one is computed on different zones: volume wise, region of measurand wise, and point wise. In order to evaluate different physical effects, in this work, we use the simulation software CIVA-RT/CT to create several virtual scans using different physical conditions, from the ideal case to the more realistic ones. The manifestations of physical effects (unsharpness, noise, scattering…) are thus studied for all the volume, all along the XCT measurement chain: projection, reconstructed volume, edge profile, and finally errors to the known true position. Through this study, we hope to bring the XCT operator a better understanding of the complete measuring chain. Moreover, because of its complexity and specificity to use case (part), we propose qualitative metrics and the use of visualisations to constrain and optimize the scan parameters for dimensional measurement
11:55 – WE2B3
Image Quality Analysis of a Laminographic Multiplicative Algebraic Reconstruction Algorithm compared to Filtered Shift Averaging
Weslley Carlos Dias DA SILVA1, Uwe ZSCHERPEL2, Uwe EWERT3 | 1Petrobras Petróleo Brasileiro, Brazil; 2.Bundesanstalt für Materialforschung und -prüfung (BAM), Germany ; 3.Radiology Committee of DGZfP, Germany
Ionizing radiation imaging techniques are widely used in the industrial area for inspection of components and equipment. Among these techniques, Laminography has been used in situations where there is an asymmetry of the object of interest or in situations where it is not possible to perform a complete rotation of the object or of the X-ray tube and detector around the object for Computed Tomography (CT). Typically, Laminography uses reconstruction algorithms producing volumetric information (3D solid) from a certain number of projections. Several reconstruction algorithms are described in the literature, namely: Tomosynthesis, modified Filtered Backprojection, Algebraic Reconstruction Technique (ART), Simultaneous Iterative Reconstruction Technique (SIRT), Simultaneous Algebraic Reconstruction Technique (SART), Maximum Likelihood and Statistical Reconstruction. In this work, an analytical algorithm, called “Filtered Shifted Average” (FSA) and another iterative algorithm, called “Multiplicative Algebraic Reconstruction Technique” (MART) were optimized and used to perform coplanar translational laminographic reconstructions. Several aspects of image quality, such as analysis of Modulation Transfer Function (MTF), Contrast-to-Noise ratio (CNR), Noise and Detectability were measured to characterize and evaluate the relative performance between the FSA and MART techniques. All laminographic image volumes were obtained using the Coplanar Translational Laminography (CTL) arrangement. Several image acquisitions were made for an increasing number of projections (from 25 up to few thousands) in order to have a greater range of analysis and conclusions about the two algorithms used in this study. The results show that there is no significant dependence of the MTF10% value regarding the tested reconstruction algorithms and the number of projections. The MTF analysis is a suitable tool to describe the different filter properties of FSA and the optimized MART reconstruction. Furthermore, both CNR and the 1/Noise analysis showed higher values for all acquisition conditions with the MART algorithm in comparison with FSA. Regarding detectability, the differences between the algorithms were more accentuated for the condition with a low number of projections. The CTL was applied as one unidirectional scan and as a combination of two orthogonal planar scans, called cross coplanar translational laminography (C-CTL). Finally, there was a significant improvement in the contrast modulation for the images obtained with C-CTL, applying both algorithms for CTL. The choice and correct use of an iterative algorithm (MART) yields several advantages regarding the image quality, despite requiring more computational resources than the analytical algorithm (FSA).
12:15 – WE2B4
Use of Digital Focal Spot Measurement for Optimisation of X-ray Tubes in Development and Production
Klaus BAVENDIEK1, Florian FELSKE2, Alexander WARRIKHOFF2 | 1.KOWOTEST GmbH, Germany ; 2.rtw RÖNTGEN-TECHNIK DR. WARRIKHOFF GmbH & Co. KG, Germany
For the imaging and standard-compliant measurement of X-ray tube focal spots, Kowotest GmbH launched the digital focal spot camera KowoSpot X in 2021, which uses a small digital detector to produce high resolution images of focal spots within seconds. In addition to the lifetime monitoring of focal spots in existing systems, the KowoSpot X also offers great advantages in the development and production monitoring of X-ray tubes. The KowoSpot system is used very successfully at rtw RÖNTGEN-TECHNIK DR. WARRIKHOFF GmbH & Co. KG in the development and production of MCTG rod anode X-ray tubes. These X-ray tubes have been specially developed for industrial use for the inspection of welds in heat exchangers and operate with voltages of up to 150kV with focal spot sizes of less than 200µm in some cases. As the focal spot is electromagnetically guided and focused by the anode rod, it is necessary to adjust the focal spot during the development and production process. For this purpose, rtw uses the KowoSpot X. The digital display and standard-compliant evaluation of the focal spot simplifies and speeds up this process. An exact and standard-compliant measurement of the focal spot and the resulting resolution is essential for the development and production of X-ray tubes at rtw, which is why the KowoSpot system is currently being integrated into the production process for other types of tube, e.g. panoramic tubes.
Potentials of Quantum Computing for Tomography
Theobald FUCHS (Fraunhofer EZRT)
We will discuss the current state of Quantum Computing and give a short overview of the theoretical background. The concept of qubits, superposition, entanglement and measurement of quantum states will be explained. Quantum gates and circuits built from these gates will be introduced. Next, we will report on the current state of our research on several applications of QC. These include an implementation of cross-sectional image reconstruction for CT imaging based on a QUBO-method (Quadratic Unconstrained Binary Optimization), used to find a mathematical minimum of a metric. Another topic, we are working on, is optimization of X-ray source trajectory in CT with respect to image quality achievable by a restricted number of angular positions. In addition, we evaluate common problems of image processing for instance noise reduction and search for ways to implement respective methods on the QC.
14:45 – WE3A1
Learning a projection term on a manifold to constrain tomographic reconstruction
Victor BUSSY1, Julie ESCODA1, Anthony TOURON1 | 1.Université ParisSaclay, CEA, List, France
Inverse problems, such as signal recovery from noisy measurements, have traditionally been addressed through optimisation techniques that balance data fidelity with regularisation. Classical regularisation methods, including total variation (TV), promote sparsity in a predefined transform domain, such as the Fourier domain or learned dictionaries [1]. However, with the advances in deep learning and large-scale datasets, significantly more expressive regularisation techniques have emerged [2]. Deep neural network post-processors have gained popularity, yet they do not inherently ensure that the reconstructed signals adhere to the underlying physical constraints, which is unacceptable for non destructive applications [3]. More recent approaches, such as unrolled optimisation methods—including primal-dual hybrid gradient techniques with learned parameters—integrate data fidelity terms directly within the optimisation framework alongside regularisation [4]. Additionally, neural networks can serve as priors within variational inference frameworks, such as diffusion model based methods [5]. In this study, we focus on a family of priors using an adversarial regulariser. The core idea behind this latter approach is to construct a distance term capable of distinguishing between the distribution of ground-truth images and that of corrupted images by learning the manifold M on which ground-truth samples reside [6]. This class of models is generally simpler to implement than generative adversarial networks (GANs), as it does not require access to corrupted samples. Adversarial regularisers and GAN-based methods have already been employed in various ways for ill-posed problems, such as direct optimisation within a latent space [7] or through projection onto this space [8].
15:05 – WE3A2
An Investigation into Fully AI-Driven Reconstruction in X-Ray Computed Tomography
Robin TENSCHER-PHILIPP1, Tim SCHANZ1, Martin SIMON1 | 1.Institute of Applied Research (IAF), University of Applied Sciences, Karlsruhe, Germany
Classical image reconstruction methods, based on analytical or iterative techniques, despite their maturity, still exhibit limitations in industrial applications. Notably, artifacts often arise when combining materials with high and low absorption properties. Recent studies have explored AI-assisted reconstruction methods, typically implemented as hybrid approaches, which also inherit some weaknesses of traditional techniques. In this work, we present the initial results of our investigation into fully AI-driven reconstruction methods. By utilizing end-to-end models, we optimize the entire reconstruction process, enhancing both image quality and efficiency. Adaptive methods are employed that dynamically adjust to varying scan conditions and application requirements. In the first phase, the system is trained and validated using synthetic data, starting with ideal datasets and progressively introducing real-world elements such as noise and artifacts. Our findings demonstrate that the convolutional neural network (CNN) is capable of learning from projection data and producing accurate reconstructions, both in terms of geometry and grayscale values.
15:25 – WE3A3
A Fast Deep Incremental Angle Refinement Model for Limited-Angle CT Reconstruction
Xingyu LIU1, Guangpu YANG1, Ammar ALSAFFAR1, Faizan AHMAD1, Steffen KIESS1, Sven SIMON1 | 1.Department of Computational Imaging Systems, ITI, University of Stuttgart, Germany
Industrial computed tomography (CT) plays a critical role in non-destructive testing and quality control across various industries. However, one of the key challenges in industrial CT lies in artifacts caused by limited-angle tomography, where geometric constraints prevent full rotation of the object. To mitigate these artifacts, we propose an innovative framework leveraging the diffusion model, a state-of-the-art generative model that has garnered significant attention for its powerful generation capabilities. Despite their impressive results, traditional diffusion models typically require upwards of 1,000 intermediate steps to achieve accurate output, leading to substantial computational demands and long inference time, which significantly limit their practical application. Our approach addresses these issues by integrating reconstructed data from different limited angles scans as intermediate steps, substituting the conventional steps of adding random Gaussian noise. This modification significantly reduces the number of intermediate steps necessary for both training and inference, thereby enhancing computational efficiency. Unlike other acceleration techniques that often compromise output quality for speed, our method achieves a significant reduction in computational burden while improving key performance metrics, such as structural similarity index (SSIM) and peak signal-to-noise ratio (PSNR). By aligning the training process more closely with real-world data degradation, our approach not only accelerates diffusion models but also enhances the fidelity and quality of the resulting reconstructions, making it a highly promising solution for industrial CT applications.
15:45 – WE3A4
Exact reconstruction for helical cone-beam X-ray CT using the ASTRA toolbox
Pavel PARAMONOV1-2, Joaquim SANCTORUM1-2, Femke DANCKAERS1-2, Jan De BEENHOUWER1-2, Jan SIJBERS1-2 | 1.imec-Vision Lab, University of Antwerp, Belgium ; 2.DynXlab: Center for 4D Quantitative X-ray Imaging and Analysis, University of Antwerp, Belgium
The ASTRA toolbox is a popular open-source software package for X-ray CT (XCT), supporting CT reconstruction for a wide variety of scan types. However, helical CT, which is extensively applied in medical and industrial imaging, has so far been available only through iterative reconstruction algorithms. This paper introduces an open-source Python add-on to ASTRA, implementing the state-of-the-art algorithm for helical CT – Katsevich’s algorithm. Belonging to the filtered backprojection (FBP) family, it offers exact reconstruction with high computational efficiency. Our implementation leverages the GPU acceleration through ASTRA’s algorithms and dedicated CUDA kernels to provide efficient backprojection, significantly reducing computation time compared to iterative methods. The developed Python package is built on top of ASTRA and includes all routines needed for helical CT: definition of scanning geometry, projection data filtering, and backprojection. To evaluate the accuracy and performance of the proposed implementation, we simulated projections of a CAD model resembling an 18650 battery. The XCT image reconstructed with Katsevich’s algorithm is compared to the one reconstructed with SIRT. Our findings show that our implementation achieves high-quality image reconstruction with substantially faster processing times and reduced memory requirements.
14:45 – WE3B1
Application of radiographic criteria to Computed Tomography inspection in non-destructive testing
Sébastien Antoine BRZUCHACZ1 | 1.MCO, CETIM, Senlis, France
Non-destructive testing of industrial parts using X-ray computed tomography is hampered by the absence of standards defining acceptance criteria for defects generated by the various manufacturing processes available, such as casting or additive manufacturing. To define acceptance criteria for a part inspected by tomography, it is currently necessary to use the standards used for X-ray inspection. A study has been launched at Cetim to test different tomographic image processing methods for applying the criteria defined in radiographic standards. The aim of this study is not to compare both inspection techniques, but to define defect sizing methods using voxel data processing software, and then to assess their relevance to the radiographic criteria applied. Our examination of existing standards for foundry, forging and welding has led us to consider two main types of criteria: acceptance threshold criteria, for which the dimensions of the defect are compared with those accepted by the standard, and visual comparison criteria, which involve comparing an area of the image under examination with a reference image of the same dimensions containing the same type of defect as the one whose harmfulness we are seeking to assess. For each of the two types of criteria, different sizing and comparison methods were tested on a scan of a casting and a scan of a weld. Their relevance was then assessed in terms of level of similarity with a radiographic examination, ease of implementation and level of performance in terms of dimensioning. It appears that not all criteria are systematically applicable in tomography and that they do not offer the possibility of exploiting the 3rd dimension offered by tomography. Finally, recommendations were formulated, as well as prospects for further development, which we feel are essential if we are to take greater advantage of the specific features of X-ray tomography and avoid further penalizing this type of inspection, whose acquisition times are long and already quite costly.
15:05 – WE3B2
New method for characterizing contrast sensitivity in radiography: application to a photon-counting detector
Jean RINKEL1, Clément REMACHA1, Alexiane ARNAUD1, Benoît GERARDIN1, Frédéric JENSON1 | 1.Safran Tech, France
The contrast sensitivity of X-ray detectors is a key parameter for the quality of flaw detection and evaluation, as well as dimensional analysis of high-density turbine blades by radiography and tomography. Photon-counting detector technology is a promising solution for non-destructive testing, already commercially available for medical applications. In this paper, we propose a new method for determining the contrast sensitivity of X-ray detectors, which is both robust and easy to implement. We aim to compare the results obtained with a conventional energy-integrating detector and a photon-counting detector.
15:25 – WE3B3
3D resolution in microCT: a comparison study on visual resolution versus MTF measurement
Solène VALTON1, Elona LIETAERT1, Paul MOYAU1 | 1.RX Solutions SAS, France
As any measurement instrument, X-ray microcomputed tomography (microCT) systems are concerned by a number of complex specifications like accuracy, maximum permissible error, or resolution. In optics, resolution refers to the ability of an imaging system to distinguish two closely spaced objects. This is commonly extended to 3D microCT images as the ability to visually distinguish features on a reconstructed slice. In ISO 15708 standard, resolution in computed tomography is quantified by the 3D modulation transfer function (MTF). In this work we have studied the correlation between a 3D MTF measurement method and the visual separation of features on a CT volume on microfocus and nanofocus tubes for voxel size ranging from 10 μm to 0.4 μm. We found a very good correlation down to 1 μm. Below 1 μm the comparison was not possible due to the lack of 3D sample for the visual feature observation but the MTF values were in accordance to the expected resolution.
15:45 – WE3B4
Evaluating Image Quality: A Comparative Study of Computed Radiography in Aerospace Applications
Muzibur KHAN1, and Trent GILLIS1 | 1.Aerospace Research Centre, National Research Council Canada, Montreal, Canada
The aerospace industry enforces rigorous product quality standards to guarantee the structural integrity of essential components, ensuring the safety and airworthiness of aircraft. Non-destructive inspections (NDI) are regularly conducted to ensure product quality and detect problems before they reach critical dimensions. Various NDI techniques, such as industrial radiography, are essential in the inspection process, with industrial radiography being the predominant technique for identifying volumetric problems. Industrial radiography offers excellent efficiency in non-destructive testing, especially for aircraft structural components, making it a crucial tool for aviation maintenance. Film-based radiography requires consumables (films, hazardous chemicals, and appropriate disposal of chemical waste), a darkroom facility, and manual processing. This process is not only time-consuming but also entails greater radiation exposure compared to digital systems. Digital radiography eliminates the need for films and processing chemicals. Industrial radiographic inspection is currently evolving towards two types of digital technologies: (1) Digital Detector Arrays (DDA), sometimes referred to as flat panel detectors in digital radiography (DR), and (2) Computed Radiography (CR). The digital radiographic images possess common attributes and characteristics, regardless of the technology used for their acquisition. Both CR and DDA technologies have their own advantages and disadvantages, and the specific requirements of the application play a pivotal role in the selection. This paper provides a review of the key parameters that characterize the image quality of Digital Radiography (DR) and Computed Radiography (CR), explores the available evaluation methods used to measure these parameters, ensuring a thorough understanding of how to assess and enhance image quality in both DR and CR systems. It examines the various factors that influence each parameter of image quality. In addition, this article presents a detailed comparison of the image quality produced by deploying both Computed Radiography (CR) and Digital Radiography (DR) on the same aerospace components. By using identical components for both imaging techniques, the study aims to highlight the differences in image clarity, resolution, and diagnostic effectiveness. This comparative analysis will provide insights into the strengths and limitations of each method, offering a comprehensive evaluation of their performance in aerospace applications.
16:35 – WE4A1
Inspection of Composite Pipelines Using X-ray Imaging
Weslley Carlos Dias da SILVA1, Uwe ZSCHERPEL2, Uwe EWERT3 | 1.Petrobras Petróleo Brasileiro, Brazil ; 2.Bundesanstalt für Materialforschung und -prüfung (BAM), Germany ; 3.Radiology Committee of DGZfP, Germany
The integrity of subsea equipment is of paramount importance for the operational continuity of oil and gas production. Due to recent problems with stress crack corrosion (SCC) corrosion in flexible metallic pipelines, Oil & gas operators and pipelines suppliers are developing flexible pipelines made of composite materials, as these are not susceptible to classic corrosion mechanisms. This work presents the results obtained with three radiographic techniques (digital radiography with digital detector array (DDA), computed laminography (CL) and computed tomography (CT)) applied to TCP (Thermoplastic Composite Pipe) pipelines. Artificial discontinuities were inserted in these samples by crushing test experiments. In sequence, the above X-ray imaging techniques were used to detect and size the discontinuities generated in the samples (typically: cracks and delaminations). The results demonstrate the technical viability of digital radiography using DDAs as well as CL and CT for 3D reconstructions of the inspections of TCP pipelines. Notably, CT showed the best results. It was possible to detect and size delaminations with openings larger than 96 µm with the used system. Using DDA and CL it was possible to detect and size other discontinuities in the samples. It is important to mention the CL and CT 3D volume reconstruction capability. Additionally, CT in a fast scan mode showed satisfactory results compared to a slower scanning CT. Based on the results obtained and the operational characteristics of each technique, it is vertified that radiography can be used as a standard testing method, recommending the use of CL, and best CT, especially at points of the TCP pipelines which require more accurate and detailed information on the discontinuities present.
16:55 – WE4A2
Radiographic testing of prestressed concrete bridges: investigation of alternatives to gamma sources
James GILBERT1, Sylvie ARNAUD1, Florent PLASSARD1 | 1.Cerema, France
Prestressed concrete bridges in France require regular detailed inspection, with one focus being the evaluation of steel tendon conditions. The aging infrastructure and recent bridge failures underscore the importance of structural investigations. Corrosion of steel tendons, often caused by grouting voids, is a significant risk. Nondestructive testing (NDT) is preferred, with radiographic testing (RT) being the primary acceptable technique for evaluating tendon grouting. Cerema operates the only bridge radiography unit in France capable of investigating prestressed concrete elements up to 60 cm thick. Due to stricter safety regulations, Cerema is exploring alternative methods to replace sealed radioactive sources. The project aims to investigate high-energy X-ray generators, particularly particle accelerators, as potential replacements. The methodology includes comparing NDT methods, conducting market studies, and evaluating particle accelerators. Criteria for comparison include X-ray energy, dose rate, size, and robustness. Two types of accelerators, Betatron and miniaturized LINAC, are being studied further. The project also explores alternative detection techniques and has developed test concrete blocks for repeatable comparisons. Support systems for positioning accelerators are being investigated, to access underneath bridges. The research prioritizes circular and linear particle accelerators as X-ray sources, with ongoing experimentation to optimize source-detector pairing.
17:15 – WE4A3
Comparison of CT Imaging Methods for Defect Detection in a Multi-Material 7-Pin Power Connector
Jochen BUTZER1, Thomas RIEDEL1, Céline WOELK1, Uta PROETTEL1, Annika DOERING1, Philipp KURTH2, Fabian RÜCKERT2 , Darius RÜCKERT2 | 1.Corporate Research, Robert Bosch GmbH, Germany ; 2.Voxray GmbH, Germany
This paper explores industrial computed tomography (CT) for detection of anomalies such as voids and gaps in power connectors for automotive application. Such defects can lead to leakage paths which can cause electrical malfunction or short circuits. A primary challenge in CT analysis arises from the proximity of dense metal parts next to plastic material, which induces strong imaging artifacts that hinder the evaluation of such defects. This study evaluates three imaging methods – standard Filtered Back Projection reconstruction (FBP), Quantum Reconstruction Technique (QRT), and dual-energy combination (DE) – to mitigate these artifacts and improve defect visualization. Each method’s efficacy is assessed by analyzing the accuracy in detecting and characterizing gaps and voids. Results are compared to a target preparation and cross-section analysis with optical microscopy, providing a benchmark for reliability and accuracy. Full experimental findings and comparisons are detailed in the complete paper.
16:35 – WE4B1
Characterization of the damage mechanisms of aeronautical composite materials via synchrotron in-situ tensile testing
Georges GIAKOUMAKIS1, Juan-Manuel GARCIA1, Henry PROUDHON2, Cedric HUCHETTE1 , Frédéric LAURIN1 | 1.Université Paris-Saclay, ONERA, France ; 2.Centre des Matériaux – Mines Paris, CNRS UMR, France
For the past few decades, the aerospace industry has been increasingly using carbon-fiber-reinforced polymers in the production of its aircraft, thanks to their excellent specific properties. In particular, novel composite materials made of carbon fibers embedded in a thermoplastic matrix are being considered by aircraft manufacturers for future generations of civil aircraft fuselages. These high-performance materials offer numerous advantages compared with standard composite materials, in particular new possibilities for welded assemblies, higher toughness and improved recyclability. Prior to their integration into aeronautical applications, their specific features, particularly in terms of damage, need to be studied experimentally. For this purpose, we present a fine characterization and quantification of the damage behaviour during synchrotron in situ tensile tests of two carbon fiber reinforced polymer matrices. The first type consists of a thermoplastic matrix (CFRM-TP), while the second type consists of a thermoset matrix (CFRM-TS). The motivation of this study is to : 1) Understand the differences between the damage mechanisms of the CFRM-TP and the CFRM-TS composites; 2) Extract quantitative data (average crack length, Crack Opening Displacement (COD), etc.) to develop a micromechanical discrete damage model [1]; 3) Generate a data basis to identify and validate an efficient continuum damage model [2,3] at the mesoscale.
16:55 – WE4B2
Non-destructive testing of electronic components using X-ray computed laminography and tomography
Sascha SENCK1, Boris KOMLJEN2, Sarah HEUPL1, Patrick WEINBERGER2, Simon ZABLER2, Till HUESGEN3, Stephan KASEMANN4, and Otto KREUTZER2 | 1.University of Applied Sciences Upper Austria, Austria ; 2.Technologie Campus Plattling, Technische Hochschule Deggendorf, Germany ; 3.Hochschule Kempten, Germany ; 4.Vorarlberg University of Applied Sciences, Austria
Ensuring the reliability of electronic components is critical in industry 4.0. Non-destructive testing (NDT) methods, such as X-ray based laminography and microcomputed tomography (μCT), are powerful tools for the detailed inspection of printed circuit boards (PCBs) and other complex electronic assemblies. While μCT provides three-dimensional volume data, its utility for large, planar samples like PCBs is constrained by geometrical limitations. Laminography is a complementary technique that enables layer-specific imaging in high-resolution, overcoming constraints associated with traditional μCT. This study investigates the integration of these imaging modalities to characterize internal defects, such as bond failures and microcracks in multi-material PCBs assemblies. Scanning and reconstruction parameters were optimized to reduce image artifacts and improve defect detectability. The focus is on laminography to inspect large, flat assemblies that were loaded under realistic operation conditions. The method was applied to operational PCBs, demonstrating its effectiveness in isolating defects within specific layers while minimizing edge distortion. For example, scans of fully assembled PCBs with a 10 cm diameter achieved voxel resolutions of 5.5 x 5.5 x 19.3 μm. By combining laminography and μCT, this work provides a comprehensive analysis of their respective advantages and limitations for NDT of electronic components. Insights gained from these imaging techniques are crucial for improving the design, manufacturing, and maintenance of high-reliability electronic devices, ensuring their long-term performance and safety in critical applications, e.g. in electric vehicles.
17:15 – WE4B3
In-situ observation of electrolyte movement in commercial 18650 Li-ion battery cells under various temperature conditions by Industrial X-ray Computed Tomography
Zuzana STRAVOVÁ1, Tomáš ZIKMUND1, Jozef KAISER1, Jakub ŠALPLACHTA3 , Gergő BALLAI2, Dániel SEBOK2, Ákos KUKOVECZ2 | 1.Central European Institute of Technology, Brno University of Technology, Czech Republic ; 2.Department of Applied and Environmental Chemistry, University of Szeged, Hungary ; 3.CactuX s.r.o., Brno, Czech Republic
Industrial X-ray Computed Tomography (CT) is widely used for non-destructive imaging but traditionally relies on ex-situ experiments. In contrast, in-situ CT enables real-time observation of structural changes under operational conditions, offering valuable insights into dynamic processes. This study presents a novel in-situ approach to visualising dynamic electrolyte movement in the commercial 18650 Li-ion cell during charge-discharge cycles. This critical yet underexplored phenomenon is linked to pressure fluctuations and potential safety risks. The in-situ approach advances LIB research by combining real-time imaging of battery ageing and environmental temperature simulation, offering deeper insights into structural behaviour during operation.
High energy laser-based X-ray source
Cédric Thaury, ENSTA – Paris Tech /LOA
Thanks to accelerator fields that are 3 to 4 orders of magnitude stronger than those in conventional electron accelerators, laser-plasma accelerators promise a dramatic reduction in the footprint of these instruments. Although the average current produced by this emerging technology is still much lower compared to established technologies, it is nevertheless strong enough to consider medium-term industrial applications. The first targeted applications leverage the strengths of laser-plasma accelerators, such as the extremely high peak current, which is crucial for flash radiotherapy, or the micrometric size of the electron beam source, which is a key factor for high-resolution industrial tomography. In this presentation, we will introduce the principle of laser-plasma acceleration, highlighting its strengths and current limitations. We will then discuss the ongoing efforts to demonstrate its potential for radiography.
9:45 – THU1A1
Tomography strategies dedicated to laser-based Kα X-ray source
Adrien STOLIDI1, Victor BUSSY1, Raphaël CLADY2, Olivier UTÉZA2 , Amélie FERRÉ2 | 1.Université Paris-Saclay, CEA List, France ; 2.Aix-Marseille Université, CNRS, LP3 UMR, France
Laser-based Kα X-ray sources offer compact and cost-effective alternatives to large-scale facilities like synchrotrons, providing high photon flux and ultrashort pulses ideal for advanced imaging. However, challenges such as flux variability, target refresh limitations and acquisition constraints hinder their use in tomography. This study presents tomographic strategies leveraging a priori knowledge of the sample and advanced denoising techniques, tested on simulated data.
10:05 – THU1A2
Thermal neutron imaging in the local lab
Serge DUARTE PINTO¹, Olivier BONNET¹, Julie DALLEAU¹, Sean GARDELL¹,Olivier MERLIN¹, David PASQUALE¹, Steve RITZAU¹, Axel RIZZO¹, Dmitriy TIPIKIN¹, Alexis TOUSSAINT¹, and Vincent VAN STEENBERGEN² | 1.Exosens, Paris, France ; 2.ThinkDeep AI, Mérignac, France
We have started an effort to bring the benefits of neutron radiography to the local laboratory. We have started imaging experiments with a fusion neutron generator as a source. A generator is a commercially available, compact neutron source. With a flux that is orders of magnitude weaker than a reactor, ingenuity is required to make good-quality images. The sensitivity of the detector is of vital importance. We have developed the most sensitive neutron imaging detector on the market, based on our patented neutron-sensitive microchannel plates. We will show the principles and design of the detector and demonstrate some results. We reveal the first imaging results using our DD fusion generator as a source, proving the feasibility of this type of instrument. And we outline our plans and ambitions for the immediate future. This development will democratize access to neutron imaging and make it available to the non-destructive testing community.
10:25 – THU1A3
Localized Phase Retrieval Application for Analyzing Multi-Material Samples
Lukáš MALEČEK1, Marek ZEMEK1, Yoshihiro TAKEDA2, Kazuhiko OMOTE2, Tomáš ZIKMUND1, Jozef KAISER1 | 1.CEITEC, University of Technology, Brno, Czech Republic ; 2.Rigaku Corporation – Tokyo, Japan
X-ray computed tomography (CT) is a powerful imaging technique that provides three-dimensional insights into the internal structures of objects without mechanical intervention. Initially developed for medical diagnostics, CT has evolved into a versatile tool in various scientific and industrial fields. However, standard absorption-based CT has limitations when imaging materials with low X-ray attenuation or multi-material samples with similar attenuation values, often resulting in insufficient contrast for detailed analysis. To overcome these challenges, phase-contrast CT has emerged as a valuable approach, leveraging changes in the phase of X-rays as they interact with the sample. One of the most accessible phase contrast imaging methods is the propagation-based approach, which typically requires a phase retrieval application. This application increases the contrast of individual structures, but on the other hand, it leads to degradation of the spatial resolution in heterogeneous samples, particularly when high-density particles are present. This paper presents so-called localized phase retrieval, which offers a novel solution to this limitation. Instead of applying the phase retrieval algorithm globally, this method focuses on specific regions within reconstructed tomographic slices, preserving spatial resolution and improving material distinction. This localized approach holds promise for more accurate and efficient analysis of complex multi-material samples, paving the way for advancements in computed tomography applications.
9:45 – THU1B1
Crack segmentation in radiographic images of additively manufactured parts
Tebogo LEDWABA1, Christine STEENKAMP1, and Anton DU PLESSIS1-2 | 1.Department of Physics, Stellenbosch University, South Africa ; 2.Comet Technologies Canada Inc
Cracking constitutes a critical defect in additive manufacturing (AM) and mechanical testing. X-ray imaging and processing allows for non-destructive evaluation of cracks and is well suited for AM. Research has been carried out on deep learning-based image segmentation in X-ray computed tomography (XCT) data [1–3], and specifically also focusing on AM parts [4,5]. However, radiographic X-ray inspection is popular in industry, not so much in research, because it is affordable and allows for quick visualization. Cracks in radiographic images are hard to detect and may be missed because they are often thin and small. Therefore, there is a need to enhance visualization of cracks in X-ray radiographs to assure accurate quality inspection and evaluations. This paper presents preliminary work towards the development of a generic deep learning-based network that successfully segment cracks in radiographs of AM parts. We used an XCT system to acquire radiographic images of AM hourglass samples made from Ti6Al4V from different angles. These samples were subjected to fatigue testing which resulted in various kinds of internal cracks. We trained and validated different deep learning architectures on thousands of manually segmented and augmented datasets. The resulting models were evaluated and employed to unseen images. We present the inspection results as well as a comparison of the trained models to conventional segmentation methods. Future work involves extending the network by adding datasets of various sample geometries and image qualities to make it more robust and widely applicable. The project aims to develop a scientifically effective non-destructive testing method that allows automation, quick crack detection and quantitative analysis in metal AM.
10:05 – THU1B2
A projective digital volume correlation approach for wall thickness measurement by multiple view X-ray imaging of metallic turbine blades
Julian BETANCUR1, Gautier LOKOU2, Gael NUE2, Clément REMACHA3 | 1.Safran Tech, Digital Sciences & Technologies Department, France ; 2.CEI Aubes de turbines, Safran Aircraft Engines, France ; 3.SafranTech, Plateforme Aubes de Turbines Avancées, France
Projective digital volume correlation (P-DVC) enables to estimate geometric indicators of superalloys turbine blades with complex geometry from few X-ray projections. During P-DVC, the geometry of the part is estimated by optimizing the difference between simulated and acquired X-ray projections. In this work, we study the use of P-DVC from initial geometries by 3D fringe scanners. We present the comparison of wall thicknesses measured from surfaces estimated by P-DVC with wall thicknesses measured in the metal volumes from X-ray computed tomography (CT). Results showed improved concordance of wall thicknesses by P-DVC with wall thicknesses by X-ray CT than the concordance of wall thicknesses from initial geometries and wall thicknesses by X-ray CT. The P-DVC approach has the potential to decrease the cost of wall thickness inspection compared to their inspection by X-ray CT alone.
10:25 – THU1B3
Image Super-resolution Algorithm for Fan Beam CT Based on Denoising Diffusion Probabilistic Models
Han YU1, Yingchi LIU1, Xinyue LI1, Xingjie LI1 | 1.China Academy of Machinery Shenyang Research Institute of Foundry
With the development of advanced manufacturing industries, such as the emergence of 3D printing technology, the structure of metal parts is becoming increasingly complex. However, traditional non-destructive testing techniques are powerless for measuring internal dimensions with cavity structures. Fan beam CT technology collects multi angle projections of the object to be measured through a linear detector, and combines reconstruction algorithms to observe a certain section, thereby achieving size measurement and defect detection. The micro-motion technology of detectors aims to merge multiple discrete data points that are less than one pixel apart by making small movements of the detector in the array direction, in order to obtain images with higher resolution than the detector. However, the micro-motion technology of the detector will prolong the CT detection time. To address this issue, this paper proposes a fan beam CT super-resolution technique based on conditional denoising diffusion model[1]. This method uses high-resolution images obtained by detector micro-motion technology as the starting point of the diffusion model, and low resolution images obtained by detector micro motion technology as conditions. Through forward add-noising and backward denoising processes, higher resolution fan beam CT images can be obtained without the need for detector micro-motion technology. This method overcomes the problem of excessive smoothness in images caused by regression-based deep learning methods, and has good preservation of small defects in images. In human eye evaluation tests, the image effects generated by this method far exceed those based on CNN[2], Transformer[3], GAN[4], which has a great promoting effect on improving CT detection efficiency.
11:15 – THU2A1
X-ray Computed Tomography of Polymers exposed to High-pressure Hydrogen Gas
Johann KASTNER1, Julia MAURER1, Bernice MILLS2, Nalini MENON2, and Michael SCHÖBEL3 | 1.University of Applied Sciences Upper Austria, | 2.Sandia National Laboratories, Livermore, CA, USA ; 3.Leobersdorfer Maschinenfabrik GmbH, Austria
Hydrogen (H2) is a highly versatile energy carrier with growing significance in energy storage and transportation. As a clean alternative to fossil fuels, its use is rapidly expanding, particularly in the mobility sector, where compact storage solutions are essential. However, hydrogen’s low volumetric energy density necessitates compression to pressures exceeding 350 bar, creating unique engineering challenges. While polymers, often combined with metals, are widely used in dry-running high-pressure hydrogen compressors to avoid contamination of the process gas with oil lubricants, they are subject to thermo-mechanical stresses that can lead to fatigue and degradation. This study leverages X-ray computed tomography (CT) to characterize such degradation in polymers, providing insights into their performance and long-term viability in hydrogen applications. The first part of the study focuses on elastomeric O-rings, commonly used for sealing in hydrogen infrastructure. These components operate under demanding cyclic pressure conditions, ranging from 0.9 MPa to 87 MPa. Initial defects in the O-rings were identified using CT imaging before subjecting the samples to repeated pressure cycling. The progression of these defects was tracked over hundreds of cycles to assess both their growth and the emergence of new damage sites. By employing model compounds of known compositions, the study evaluates the role of fillers and additives in the formation of voids and other defects. These insights are critical for understanding how operational stresses influence damage evolution and for improving the design of materials resistant to hydrogen-induced wear and fatigue. The second focus of the research is on Polyphenylene sulfide (PPS) composites, which are increasingly used as pistons and packing rings in high-pressure hydrogen compressors. PPS is a high-performance polymer known for its thermal stability, chemical resistance, and high mechanical strength, making it suitable for extreme operating environments like reciprocating piston compressors. However, pure PPS suffers from high friction and wear, limiting its application in non-lubricated use. To address these limitations, the study investigates the addition of carbon fibers and polytetrafluoroethylene (PTFE) to the PPS matrix. The inclusion of carbon fibers enhances the material’s mechanical properties, while PTFE serves as a solid lubricant, forming tribo-films that reduce friction and improve wear resistance. The modified PPS formulations from this study will be exposed to select hydrogen environments to evaluate for friction properties which can be further co-related to polymer-filler distribution studied using X-ray CT towards understanding the influence of filler type and loading in the PPS matrix as necessary to applications such as pistons and packing rings.
11:35 – THU2A2
Holistic Quality Assessment of Additively Manufactured Heat Exchangers Using Robotic CT
Jitendra-Singh RATHORE1, Marius COSTIN1, Quynh trang PHAM2, Pierre COSTE2, Gilles-Charles GAILLARD2 , Vincent BONNEFOY2 | 1.Université Paris-Saclay, CEA, List, France ; 2.Université Grenoble Alpes, CEA LITEN, France
The increasing demand for higher heat transfer efficiency has driven the integration of compact heat exchangers with additive manufacturing (AM). The ability to fabricate intricate geometries using diverse materials allows for optimized trade-offs between heat transfer and pressure drop. This work demonstrate a holistic quality inspection approach utilizing a robotic Computed Tomography (CT) setup for the comprehensive evaluation of various types of AM heat exchangers. Three distinct geometric designs—OSF, WAVY, and TPMS—were analyzed using representative mock-ups. For global inspection, full-part scanning was performed to assess geometrical deviations and conduct statistical wall thickness analyses. As depicted in Figure 1(a), some regions exhibited unmelted powder, impacting their efficiency; additionally, various small porosities were observed in another design type, as shown in Figure 1(b). A holistic wall thickness analysis on the fins was conducted (Figure 1(c)), enabling statistical evaluations of uniformity.
11:55 – THU2A3
X-ray tomo-ptychography of single micrometic carbon and basalt fibres
Mathieu DUCOUSSO1-2, Jean RINKEL1, Willem BOUTU3-4, Frédéric JENSON1, Javier PÉREZ5, Pierre MARGERIT2, Nicolas QUAGLIA1, Eva HERIPRË2, Juan-Pablo MARQUEZ COSTA2, Léonard COURAPIED1 | 1.Safran Tech, France ; 2.Laboratoire PIMM, Arts et Metiers Institute of Technology, CNRS, Cnam, HESAM Université, France ; 3.Université Paris-Saclay, CEA, LIDYL, France ; 4.CY Cergy Paris Université, CEA, LIDYL, France ; 5Synchrotron Soleil, France
Carbon fibre-based composite materials are essential for emissions reduction in transportation. However, the physical properties of their main component, i.e. the micro-size carbon fibres, are still poorly documented because of experimental difficulties. Such material is however known for presenting high anisotropy between off- and on-axis properties. Here we have used Ptychography X-ray Computed Tomography to probe quantitatively the bulk electronic density and the morphology of micrometric carbon and basalt fibres. The carbon fibre exhibits a density variation as function of its radius, with a maximum at its center and a minimum around half of the radius, while the basalt fibre is homogeneous. Morphology is investigated at the fibre scale to quantify its deviations from a perfect cylinder and at the nanoscale to evaluate the texture of the surface. Resolutions are around 200 nm. This pioneering work should open new understandings and bulk or surface experimentations on single micron-size fibres at the nanoscale.
12:15 – THU2A4
Quatifying the Impact of XCT Data Compression on Defect Shapes
Thomas LANG1, Christoph HEINZL1-2 | 1.Fraunhofer Institute of Integrated Circuits IIS, Division Development Center X-ray Technology, Germany ; 2.University of Passau, Germany
X-ray computed tomography represents an essential tool in non-destructive analysis of industrial components in a wide variety of applications, ranging from fast inline inspection, to imaging of very large structures such as cars, and micro-scale characterization of novel material candidates. Due to the high demand regarding detailed analyses, both hardware and software components are improving continuously, yielding larger quantities of three-dimensional datasets. Data compression techniques aim at reducing storage requirements, but yet there is a risk of losing valuable information if a compression is too strong. In this work, we thus investigate a three-dimensional lossy compression technique tailor-made for XCT datasets and evaluate the deterioration of defect representations due to compression. For this purpose, a virtual XCT dataset is generated by modeling defects of randomized shapes and using X-ray simulation to generate realistic XCT data, whereas the pipeline will be applied on real XCT data as well in the full paper. While varying the maximum admissible compression error, an image processing pipeline will segment the defects and evaluate a selection of shape factors. When increasing the compression factor, the quantitative results indicate a continuous drop in shape factors, i.e., a moderate loss in shape is encountered at high compression rates.
11:15 – THU2B1
Active Contour for Applying CT Segmentation on a Single Image to Surrounding Multiple Images
Takashi KAWAMOTO1, Yutaka OHTAKE2 | 1.Tokyo Boeki Techno-System Ltd, Japan ; 2.University of Tokyo, Japan
There is a growing interest in using X-ray CT scanners to measure industrial products, as CT scan data holds significant potential for reverse engineering and model-based design. To fully utilize CT scan data from assembled parts, it is essential to segment each individual component. The commonly used thresholding method is ineffective when there is no luminance difference at the boundaries between parts. Consequently, segmentation becomes particularly challenging when adjacent parts are made of the same material (i.e., have the same density). When threshold-based segmentation fails, manual interventions such as outlining objects with mouse clicks is often required. However, manual segmentation on a single image may lead to misalignments in surrounding slices, even though contour shapes generally remain similar within a certain region. If artificial intelligence can correct these misalignments and propagate contours across multiple slices, it could enable segmentation in many cases that are currently unfeasible with existing technologies. In this study, we propose a deep learning-based active contour algorithm for applying the manual segmentation performed on a single image to its surrounding slices.
11:35 – THU2B2
Semi-Automatic Approach for Parts Segmentation of CT Scanned Assembled Car
Naoki MURAKAMI1 and Yutaka OHTAKE1 | 1.The University of Tokyo, Japan
In recent years, large-scale X-ray CT scanners have made it possible to perform CT scans on objects which are the size of automobiles. The resulting CT volume can be utilized for reverse engineering. However, handling them is difficult due to their large data sizes. Furthermore, the segmentation required for reverse engineering is currently performed manually by experts, which is time-consuming. In this study, we propose a semi-automatic method for parts segmentation of the CT scanned assembled car. The method involves automatically segmenting the CT scanned assembled car by thickness and material and then allowing the user to manually select from the automatically segmented parts. The segmentation based on thickness is carried out by the disappearing thin objects when the isosurface is offset. The segmentation based on material is performed by referencing CT values of the input CT volume. As a result, the parts composed of iron and aluminum, such as motors, were properly segmented.
11:55 – THU2B3
Distribution analysis in xCT data for identifying factors influencing uncertainty of repeated
measurements
Lionel KIELHÖFER1, Dominik WOLFSCHLÄGER1, Robert H. SCHMITT1-2 | 1.IQS Laboratory for Machine Tools and Production Engineering WZL, RWTH Aachen University, Germany ; 2.Fraunhofer Institute for Production Technology IPT, Germany
X-ray computed tomography (xCT) enables the measurement of inner and outer dimensional quantities by reconstructing the 3D model of an object. Due to limited understanding of the xCT acquisition and reconstruction processes modern guidelines typically estimate the measurement uncertainty using a standardized procedure based on repeated measurements and basic statistical analysis. In this work, we analyze voxel-wise distributions in the reconstructed volume and identifyclusters that reveal factors influencing measurement uncertainty in repeated measurements, with the eventual goal of reducing the number of CT scans required for accurate uncertainty estimation.
12:15 – THU2B4
A novel scatter correction method for dual-layer flat-panel detector based CBCT imaging
Yongshuai GE1-2, Xin ZHANG1, Jixiong XIE1, Ting SU1 | 1.Research Center for Advanced Detection Materials and Medical Imaging Devices, Shenzhen Institute of Advanced Technology, Chinese Academy of Sciences, China ; 2.Paul C Lauterbur Research Center for Biomedical Imaging, Shenzhen Institute of Advanced Technology, Chinese Academy of Sciences, China
In recent years, research on dual-energy cone-beam CT (DE-CBCT) imaging with dual-layer flat-panel detectors (DL-FPD) has steadily increased. However, the image quality of DE-CBCT is still affected by Compton scatter. This study introduced an energy-modulated scatter correction method for industrial CBCT imaging based on DL-FPD. By establishing a signal distribution model for the two layers and pre-calibrating relevant parameters, the X-ray scatter signals obtained from both detector layers can be analytically extracted. The method was validated through phantom experiments. Results showed that this approach significantly reduces scatter artifacts in both low-energy and high-energy CBCT images obtained from DL-FPD. In conclusion, the newly proposed DL-FPD based CBCT scatter correction method can effectively reduce the shading artifacts, yielding significantly improved CBCT images.
X-ray micro-tomography for non-destructive study of natural history specimens: a review from the MNHN
Patricia WILLS, MNHN Paris
Since 2011, the Muséum national d’Histoire naturelle has been equipped with X-ray micro-tomography systems, to study its natural history collections. The main purpose of this 3D digitization activity is to support scientific research on natural heritage collections. Access to the micro-tomography technique also contributes to providing information on the conservation of specimens, enabling them to be enriched, as well as providing data for teaching, dissemination and expertise. Looking back over more than a decade of activity, we can propose a review of how academics from different disciplines have appropriated the technique to develop new methods and new knowledge and address the ongoing challenges.
14:45 – THU3A1
X-Ray imaging for cultural heritage preservation in C2RMF
Elsa LAMBERT1, Clotilde BOUST1 | 1.C2RMF, France
In 1931, the Louvre museum set up a laboratory dedicated to the scientific study of paintings, in which radiography played a major role as it is non invasive. In 1995, this laboratory became the Centre de Recherche et de Restauration des Musées de France (C2RMF). The C2RMF is a national department of the French Ministry of Culture, dedicated to the study, preservation and restoration of art objects from the 1200 French national museums. Conservation workshops and laboratories are situated in the Musée du Louvre and in the Château de Versailles. C2RMF has numerous scientific instrumentation, from chemistry to optical analysis, and is hosting a unique particule accelerator dedicated to art works called AGLAE – Accélérateur Grand Louvre d’Analyse Elémentaire. Every year, several hundred works of art come to the C2RMF for analysis and conservation, around 300 of them are going through radiography. Each one is coming to the C2RMF with a question related to his preservation. Among all analysis, radiography see inside the artworks and this technique is invaluable when seeking information on the state of conservation and the techniques used to produce them. It is of interest not only for our knowledge of art and practices, but also for our knowledge of materials. Indeed, the C2RMF has 4 X-ray rooms (160 Kv, 420 Kv, 100 Kv, 200 Kv) and one mobile equipment for missions in museums (200 Kv). The diversity of the art pieces studied in terms of dimensions (from 1 cm to 7 meters), materials (wood, plaster, marble, metal or mixed media…), fragility (pieces are often several century old) and preciousness (unique pieces) are all constraints that need to be taken into account during radiographic examination. In particular, C2RMF is specialised in bronze statues up to 2 meters with the 420 Kv X-Rays room. Each work of art is absolutely unique, so C2RMF radiologists have developed the know-how to meet these technical challenges and obtain the most accurate images answering the conservation question. Several examples of X-rays imaging will be presented, in particular taken on large statues, both in the C2RMF and on in-situ missions.
15:05 – THU3A2
Parametric study of lightning induced damage in carbon composite using X-ray phase contrast imaging
Adrien STOLIDI1, Laureen GUITARD1-2, Loïc TOULEMONDE1, Olivier GHIBAUDO1, Jerôme PRIMOT2, Rafael SOUSA MARTINS3 , Amélie JARNAC3 | 1.Université Paris-Saclay, CEA List, France ; 2.DOTA, ONERA, Université Paris-Saclay, France ; 3.DPHY, ONERA, Université Paris-Saclay, France
This study presents a parametric analysis of lightning-induced damage in Carbon Fibre Reinforced Polymers (CFRP) using X-ray Phase Contrast Imaging (XPCI) using MultiLateral Shearing Interferometry technique. Damage severity was evaluated at different electrical energies deposited in the CFRP and cross-validated with other non-destructive techniques. The results demonstrate the potential of XPCI for precise characterization and improved damage modeling in aerospace applications.
15:25 – THU3A3
Comparison of porosity rate calculation implementing different software
Janka WILBIG1, Anne-Françoise OBATON1, Alexander WILSON-HEID2, Tanguy LAURENCIN3, Oliver GUIRAUD3, Joseph BAPTISTA4, Laurent BERNARD4 | 1.Laboratoire National de Métrologie et d’Essais (LNE), France ; 2.Sandia National Laboratories, USA ; 3.Rubis Control, Switzerland ; 4.Reactiv’IP, France
Additive manufacturing (AM) processes come with the benefit to produce parts with highly complex geometries, and internal features easily. Porosity, however, is a typical flaw correlated to the layer-wise manufacturing approach, which can be critical for parts in operation. Thus, the porosity rate represents an important factor for the acceptability or rejection of parts within the frame of quality assurance. The porosity can be viewed on X-ray computed tomography (XCT) 3D volumetric images and then quantified. Hence, porosity analysis is a common analysis asked by customers to tomography service providers. First, the parts need to be scanned by XCT, then the 3D volume reconstructed, and finally a dedicated software is used to evaluate the porosity rate on the 3D volume. Several analysis software exist, that allow calculating the porosity rate. Six of them were identified, but the list is not exhaustive: IPSDK Explorer from Reactiv’IP [1], Zeiss inspect from Zeiss, Avizo from Thermo Fischer Scientific [2], VG Studio Max from Hexagon, Dragonfly from Comet Technologies Canada Inc. [3], and ImageJ as a software in the public domain, developed by the National Institutes of Health. It has been observed, that the results of porosity analysis processed by different operators using different software lead to differences. The customers should be aware of that.
15:45 – THU3A4
Development of a 20 kN Tension/Compression testing system for In-Situ microtomography of lattice structures under compression
Guillaume BRAVAIS¹, Salaheddine MADI2, Jean BOURGEAS¹, Romain JARNIAS¹, Sofiane TERZI¹ | 1.Novitom, France ; 2.KU Leuven, Leuven (Arenberg), Belgium
Microtomography, particularly in-situ microtomography, provides a non-destructive means to visualize and monitor the microstructural evolution of lattice structures under mechanical loading, offering 4D insights into failure mechanisms, such as localized strut failure, node deformation, and strain redistribution. However, the size-dependent behavior of lattice structures complicates material testing, as small-scale specimens may not accurately represent the performance of larger components. This necessitates testing at larger scales to capture critical phenomena like strain redistribution and failure mechanisms that occur at full scale. To address this, a 20kN tension/compression device has been designed and developed for in situ microtomography, offering high capacity, autonomy, and precise data collection. In situ microtomography experiments conducted on lattice structures at laboratory sources and synchrotron facilities provided critical data for optimizing design and improving performance in high-stress applications.
14:45 – THU3B1
A Hybrid X-ray Computed Tomography System for Education and Synthetic Data Generation for AI Model Training
Martin SIMON1, Robin TENSCHER-PHILIPP1, Tim SCHANZ1 | 1.University of Applied Sciences Karlsruhe, Faculty of Mechanical Engineering and Mechatronics, Germany
We present a hybrid X-ray Computed Tomography (CT) system designed for both education and AI data generation. It upgrades a legacy X-Ray system with digital detectors, precise mechanics, and modern controls. The system produces real CT scans and synthetic data through a specialized pipeline. Its dual purpose is to teach students about X-ray imaging and CT, and to create data for training AI models. Synthetic datasets simulate various scanning conditions, helping develop AI, especially when real data is difficult or expensive to obtain. The system generates surface and voxel-level data using modeling tools and AI techniques, enabling the creation of large volumes of realistic CT data. Additionally, AI methods automate the extraction of key features from CT images, aiding in tasks like anomaly detection and material classification. This innovative system combines real data with synthetic data generation, benefiting both educational goals and AI research. It provides hands-on experience for students while supporting the advancement of AI applications in industrial CT.
15:05 – THU3B2
DnCNN based Compton Backscatter Imaging Denoising Algorithm
Peiyuan MA1-2, Yongshun XIAO1-2, Changrong SHI1-2 | 1.Department of Engeering Physics, Tsinghua University, Beijing, China ; 2.Key Laboratory of Particle & Radiation Imaging (Tsinghua University), Ministry of Education, Beijing, China
Compton Backscatter Imaging (CBST) is well-suited for single-sided non-destructive testing, particularly for low atomic number materials like carbon columns. However, traditional CBST imaging faces challenges such as attenuation correction and multiple scattering, leading to low signal-to-noise ratios (SNR) and reduced image quality. To address this, we propose a Denoising Convolutional Neural Network (DnCNN)-based approach for CBST image denoising. The model enhances image quality by applying deep learning-based post-processing to traditional point-by-point reconstructions. A specialized carbon column dataset was constructed for training and evaluation, with Peak Signal-to-Noise Ratio (PSNR) and Structural Similarity Index (SSIM) used as performance metrics. Experimental results show that the DnCNN-based method significantly improves image quality compared to Total Variation (TV) minimization. Additional comparisons with FFDNet and U-Net reveal that while these models achieve higher PSNR and SSIM in most cases, they suffer from severe degradation in regions affected by multiple scattering. In contrast, the DnCNN-based approach demonstrates greater stability across different noise conditions, making it a promising solution for CBST image denoising.
15:25 – THU3B3
Filling quantification of capilary target using X-ray radiography and X-ray fluorescence
Alexandre ROYER1, Lena RIGNY1 , Romain CAPIAU1 | 1.CEA, DAM, Valduc, France
As part of the simulation program, the Laser Mégajoule (LMJ) was created to allow the reproduction of the physical conditions of nuclear fusion by heating and compressing matter with laser. This laser is focused on a millimeter-sized target. Among the variety of targets available are the tube filled targets, consisting of a tube filled line composed of a spherical plastic capsule of approximately 2 mm diameter, glued to a glass tube. In the context of this study, the glass capillary has an external diameter of 10 μm. After manufacturing, the first step is to ensure that it is not clogged or cracked, so that the gas filling of the capsule can take place. To do this characterization X-ray radiography and X-ray fluorescence are used. Moreover as X-ray radiography and X-ray fluorescence are two non-destructive characterization which are influenced by the quantity of gas inside the capsule, they can be used to determine the pressure of gas inside the capsule and also the time of filling [1][2]. This is the main purpose of this study.
15:45 – THU3B4
Unveilling degradation mechanisms: Morphological Analysis of Li-ion battery electrodes using X-ray nano-computed tomography (nXRCT)
S. Mitra1, F. Monaco1, G. Oney1, D. Karpov2, Q. Jacquet1, S. Tardif4, Q. Arnoux3, S. Lyonnard1 | 1.Univ. Grenoble, Alpes, CEA, CNRS, IRIG, SyMMES, France ; 2.European Synchrotron Radiation Facility, France ; 3.TotalEnergies OneTech, France ; 4.Univ. Grenoble Alpes, CEA, IRIG, MEM, France
Lithium-ion batteries (LIBs) play a pivotal role in various technological applications, including portable electronics, electric vehicles, and grid storage systems. However, their performance and lifespan are critically influenced by morphological degradation mechanisms occurring within the cathode and anode materials during cycling. Understanding these degradation processes is essential for enhancing battery performance and durability. Battery ageing is strongly impacted by morphological evolution at different scale: microscale (electrode swelling and cell defects), nanoscale (electrode porosity changes, particle cracking), atomic scale (crystal defects). Nano X-ray computed tomography (nXRCT) offer the advantage of high resolution ranging from 25 – 150 nm and good statistics with large field of view of several tenth of microns, hence complementary to FIB/SEM or micro X-ray CT [1]. This study investigates SEI formation and degradation mechanism due to aging of commercial Li-ion batteries with porous graphite electrodes (anode) and Lithium Iron Phosphate (LFP)/ Nickel Cobalt Aluminum Oxide (NCA) electrodes (cathode) using ex-situ post-mortem synchrotron nXRCT at the ID16a beamline of the ESRF. In this work, we demonstrated that a minimum volume of 20 × 20 × 20 μm3 must be used to be representative of the total electrode volume. On the cathode side, most NCA particle are cracked after ageing even though the cutoff voltage was 3.8 V – hence with little (de)lithiation of NCA particles. Aged graphite particles appear swollen, leading to a reduction in electrode porosity for aged electrode (~25%) as compared to pristine electrode (~35%) with this reduction being more pronounced towards the separator side. The study emphasizes the significance of high-resolution nano-CT in revealing volume-specific micro/macro pore size distribution within graphite after long-term ageing.
16:35 – THU4A1
Experimental and simulation results for inherent unsharpness estimation of cassette contribution
Anthony TOURON1, Romain JONCHIERE2, Andreas SCHUMM3, Uwe ZSCHERPEL4 | 1.Université Paris-Saclay, CEA List, France ; 2.EDF, Direction of Industrial Quality, France ; 3.EDF Lab les Renardières, France ; 4.BAM, Berlin, Germany
In the absence of motion unsharpness, which can usually be neglected in industrial radiography, the total unsharpness is defined as the square root of the sum of the squared geometrical and inherent unsharpness. While the concept of geometrical unsharpness is well understood, and to a certain extent can be controlled by the radiographer with a careful consideration of the distance between the source, the object, and the film, inherent unsharpness is directly related to the radiation energy. Inherent unsharpness is produced by scattered secondary radiation within the cassette containing the photographic emulsion, which in turn renders silver halide grains within a certain vicinity of the primary radiation’s absorption developable. This vicinity increases with the energy of the generated electrons, which in turn depends on the energy of the incident radiation. With digital radiography, it is relatively straightforward to determine inherent unsharpness. With film radiography, this is not the case. However, a detailed comparison of the values of this unsharpness between these two techniques is important for transitioning from one to the other, with implications for industrial implementation or regulatory requirements. This study presents the results obtained through simulation and experiments on measuring this unsharpness in film radiography using different methods, including the Klasens method, which involves evaluation of the profile of a particular edge image.
16:55 – THU4A2
High resolution CBCT imaging with a dual-layer detector
Ting SU1, Xin ZHANG1, Jiongtao ZHU2, Yongshuai GE1 | 1.Research Center for Advanced Detection Materials and Medical Imaging Devices, Shenzhen Institute of Advanced Technology, Chinese Academy of Sciences, China ; 2.College of Physics and Optoelectronic Engineering, Shenzhen University, China
This study presents an innovative super-resolution dual-energy cone-beam CT (CBCT) imaging technique utilizing a dual-layer flat-panel detector (DL-FPD). The proposed method, termed suRi, employs a half-pixel shifted binning approach across the two detector layers, effectively doubling the spatial sampling rate during signal acquisition. This method enables high spatial resolution CBCT imaging while maintaining high signal readout speeds through large detector binning rates. Furthermore, we implement a penalized likelihood material decomposition algorithm to directly reconstruct high-resolution material bases from the acquired dual-energy CBCT projections. Experimental validation using the Catphan phantom demonstrates that suRi achieves a 23% improvement in image spatial resolution compared to conventional DL-FPD-based CBCT imaging at equivalent signal readout speeds. This method effectively resolves the inherent trade-off between spatial resolution and signal readout speed in traditional CBCT systems. The suRi technique demonstrates notable improvements in DL-FPD-based dual-energy CBCT imaging, showing potential for enhancing imaging performance in clinical applications.
17:15 – THU4A3
Hardware and software developments on ESRF-EBS BM05
Fabien LEONARD1, Florian JÜRRIES1, Elodie BOLLER1 | 1.The European Synchrotron Radiation Facility (ESRF), France
X-ray computed tomography and radiography imaging are currently the second most exploited technique at the European Synchrotron Radiation Facility (ESRF) for commercial services. To maximise the growth, the beamlines must be flexible enough to accommodate a wide range of materials and sample sizes, whilst conserving operational efficiency and ensuring reliable and high-quality imaging outcomes. In this paper, we present some of the latest developments on the BM05 tomography beamline from the ESRF in terms of automatisation, processes, and procedures that ensure an efficient and robust operation of the beamline. For all users, the automatisation developments are focused on being able to set-up the beamline in a pre-defined state as easily and quickly as possible, so that time consuming user interventions (and potential mistakes) are minimised. For complex structured samples, a Graphical User Interface (GUI) called Daiquiri tomo has been developed as a simple tool for non-experts to be able to perform most of their scanning operations in a user-friendly and efficient fashion, with minimum support from beamline scientists. For large series of samples, a robotic sample changer has been assembled to be able to scan series of up to 45 samples, and maximise usage of night shifts. Overall, those improvements are key in reaching operational excellence and X-ray computed tomography and radiography imaging are projected to rival macromolecular crystallography (MX) as the first technique for commercial services at ESRF by the end of 2025.
17:35 – THU4A4
New generation of high-resolution 225 kV transmission X-ray tubes with LaB6 cathodes
Vladimir BURLAKA1, Alexander DASCHKEWITSCH1, Oliver ABE1, Jens Peter STEFFEN1, Thorsten FRÖBA1 | 1.X-RAY WorX GmbH, Germany
High-resolution microfocus X-ray tubes with a transmission target offer the possibility of investigating the smallest structures in the submicrometer range. The desired ultimate spatial resolution requires precise geometry of the electron beam and the use of two-stage electromagnetic focusing optics, including condenser and objective lenses (1). The main challenges are long filament lifetime, long-term thermal stability, cathode-dependent beam geometry and target performance. In our new generation of transmission X-Ray tubes, we use LaB6 cathodes to achieve the highest brightness (1, 2), exceptional beam precision, an improved target-to-emission current ratio and optimal target performance without overheating the cathode. LaB6 cathodes are known for their long lifetime compared to standard tungsten cathodes (1, 2, 3). Thanks to the precision of the primary electron beam, only one objective lens is required to reduce the beam spot, which positively impacts the efficiency and performance of the X-ray tube. The new technical solution provides an ultimate JIMA resolution of 0.5 micrometers (μm) at 225 kV (Fig.1), an extended filament lifetime of approximately 1000+ hours and excellent thermal stability during long-term measurements (72 hours). Furthermore, it generates a focal spot with a perfectly round shape (Fig. 2). All these characteristics are unattainable with a conventional single-stage microfocus X-ray tube that uses a tungsten cathode (typical resolution: 2 μm–3 μm at 225 kV, 3 W; typical filament lifetime: 200–300 hours). To achieve this outstanding performance, we developed a specialized cathode arrangement optimized for specific LaB6 cathodes, created a new vacuum system, applied actively cooled electromagnetic optics, and utilized a special transmission target with a diamond substrate and an active tungsten layer.
16:35 – THU4B1
Resolution improvement by Speckle-based learning
Yukie NAGAI1 , Yutaka OHTAKE1 | 1.School of Engineering, The University of Tokyo, Japan
Focal spot size is a factor that determines the resolution of industrial X-ray CT and radiography. High voltage and current values for high penetration measurement will increase the focal spot size and make it difficult to measure the details of fine features. Some objects have fine details that are easily lost in the transmission images due to the large focal spot size that is unavoidable for appropriate parameter settings for sufficient penetration. Talbot-Lau interferometers and specklebased imaging, which requires a detector with very small sensors, allow such detailed observations, but are not generally applicable to common laboratory CT scanners. Inspired by speckle-based imaging, we propose a detailed transmission image generation by machine learning using speckle patterns as visual cuea. Our system is trained by pairs of a transmission image with speckle patterns scanned with a large focal spot size and a transmission image with a small focal spot size, both of which are easily obtained with lab-based CT scanners, and it generates transmission images with fine features.
16:55 – THU4B2
A Fast Metric Based on Marching Cubes and Hausdorff Distance for the Quality Assessment of 3D Volume Data for Computed Tomography Measurement Technology
Ahmed BARAKA1, Faizan AHMAD2, Kilian GEIGER1, Dominik WOLFSCHLÄGER1, Sven SIMON2 , Robert H. SCHMITT1-3 |1.WZL, RWTH Aachen University, Germany ; 2.Department of Computational Imaging Systems, ITI, University of Stuttgart, Germany ; 3.Fraunhofer Institute for Production Technology IPT, Aachen, Germany
Inline X-ray Computed Tomography (xCT) offers a promising approach for the quality assurance and control of various workpieces during production. This is due to its capability to non-destructively inspect both internal and external structures. However, the typical duration of measurements, which extends to several hours, remains a limiting factor in practical applications. The sparse view xCT method, which limits the number of necessary projection images, can reduce this duration to a few minutes. Nonetheless, this reduction in time increases the overall measurement uncertainty, primarily due to streak artifacts. Therefore, the ability to efficiently quantify a quality measure sensitive to the number of projections captured during xCT measurement is crucial for determining the reliability of conducted measurements. This paper introduces a quality metric sensitive to streak artifacts, which uses a rapid surface determination algorithm known as marching cubes, followed by the computation of the Hausdorff distance between a reference surface and the extracted surface. An experimental study correlating the Hausdorff distance to the measurement uncertainty as a function of the utilized number of projections is conducted. The findings show that the Hausdorff distance increases for surfaces extracted from measurements taken with fewer projections. Additionally, by analyzing the correlation between the Hausdorff distance and the measurement uncertainty, quantified through the standard deviation of multiple extracted geometrical features from the measured test workpiece, a strong positive correlation is observed.
17:15 – THU4B3
Study of parameter influency and measurement uncertainties with X-ray computed tomography on a weld
Alexandre CHOUX1, Alexis GUINARD1, Cyril HERMEREL1, Bastien VAN VLIERBERGHE1 | 1.Université Paris-Saclay, CEA List, France
Computed Tomography could be a powerful instrument of control and acquisition of information for manufactured products. This technology can be useful not only during the production control, but also in the validation of geometric parameters, which are difficult to obtain with classical measurement. It can be useful in the volume and geometry measurement of the internal defects or specific dimensional measurement. The obtained tomographic volume can be analysed with a wide range of post processing visualization tools. Thus, the characterization of elementary parts of complex geometry is carried out by X-ray tomography. This control takes place in three stages (acquisition, reconstruction and analysis), each involving different parameters. To test the influence of these parameters, an experimental design is set up. Repeatability tests, foreseen in the experimental design, have been implemented. Thanks to the obtained results and to additional manipulations highlighting each parameter determined in the experimental design, the influence of the latter on the measurements is carried out. The repeatability tests are also used to determine the limit of detection of defects within the parts. Finally, the means and standard deviations of these tests are used to determine the measurement uncertainties associated with this control. This works details the method and all the results obtained are given here.
8:30 a.m.: Shuttles departure for Saclay
9:30 a.m.: Arrival on site (check-in at the reception pavilion) and coffee reception
10:00 a.m. – 10:30 a.m.: Presentation in the room of the Synchrotron SOLEIL and its areas of application for research and industry
10:30 a.m. – 12:15 p.m.: Tour of the synchrotron facilities and beamlines (maximum 48 people):
- 2 groups of 12 people each will visit the ANATOMIX (https://www.synchrotron-soleil.fr/fr/lignes-de-lumiere/anatomix) and ROCK (https://www.synchrotron-soleil.fr/fr/lignes-de-lumiere/rock) beamlines
- 2 groups of 12 people each will visit the PSICHE (https://www.synchrotron-soleil.fr/fr/lignes-de-lumiere/psiche) and CRISTAL beamlines (https://www.synchrotron-soleil.fr/fr/lignes-de-lumiere/cristal)
12:30 p.m.: Shuttle departure for Paris
2:00 p.m. approx. arrival
8:30 a.m.: Shuttle departure
9:30 a.m.: Coffee reception
9:45 a.m. – 10:00 a.m.: Presentation of the CEA List and the site
10:00 a.m. – 12:30 p.m.: Tours in groups of the following facilities:
- Robotic CT
- X-ray inspection with automatic decision
- Laboratory phase contrast imaging setup
12:30 p.m. Shuttle transfer to Paris
2:00 p.m. approx. arrival
National Museum of Natural History – Paris 5ème
10h00 – 12h00 : 4 groups of 12 participants.
The AST-RX platform is the micro-tomography facility at the MNHN, dedicated to the 3D non-destructive imaging of specimens of natural history from the institution or collaborators. More on
Research and Restoration Center of the Museums of France – Paris 1er
10h15 – 11h45: 3 groups of 15 persons will visit 3 platforms
– Tomography platform
– AGLAE platform (Grand Louvre Elementary Analysis Accelerator)
– VISHNU studies
Highlights
Conference Dinner
Cruise dinner on the Seine river on July 2nd, 2025
We warmly invite all the participants to enjoy a summer evening on the Seine. Along with an excellent dinner on a private boat, you will have the opportunity to appreciate a sightseeing of several major monuments in Paris, such as the Eiffel Tower, Orsay Museum, Louvre Museum and Notre Dame Cathedral.
July 1st AM
Plenary Session
Recent Trends in Digital Radiography – Uwe Ewert (DgzfP)
Uwe Ewert was faculty member at the Baker-Lab of the Cornell university 1989/90 and Director and Professor of the division “Non-destructive testing, radiation methods” at the German research institute BAM-Berlin (Federal Institute for Material Research and Testing) from 2000 to 2017.
He is elected vice chairman of the “radiology committee” of the German society of NDT (DGZfP), past member of the DGZfP advisory board and council member of Academia NDT International and he is delegate and convenor of different standard committees and working groups at DIN, CEN, ISO and ASTM.
Uwe Ewert received the Berthold award of DGZfP (2005), the Roentgen medal of the birth city of Prof. Roentgen, Remscheid (2009), the Briggs Award of ASTM-International (2010), the Roy Sharpe Award of BINDT (2016), the needle of honour of DGZfP (2021) and the Innovator Award of DIN (2021 for a team).
July 1st PM
Plenary Session
Joint use of simulation and Artificial Intelligence for nondestructive testing Applications – Christophe Reboud (CEA-List)
Christophe Reboud is a senior expert of CEA (the French Atomic Energy Commission) in the fields of NDT techniques, Electromagnetics and modelling. He is currently in charge, at the CEA LIST Institute, of the Simulation and Artificial Intelligence Service, which develops the CIVA software, an internationally recognized simulation and analysis platform dedicated to NDT applications.
From 2012 to 2022, he was in charge at CEA LIST of the Electromagnetic modelling laboratory, which developed simulation tools related to quasi-static Electromagnetics, Thermography, X-ray, computed tomography, statistical studies, meta-modelling and model based inversion. Christophe Reboud holds an Engineering degree from the Ecole Centrale de Nantes and a Ph.D. degree in Signal Processing from the University Paris Sud XI. He has been a member of the COFREND society for more than 15 years and is currently chairing the Scientific Committee of the International Workshop on Electromagnetic Nondestructive Evaluation (ENDE).
July 2nd AM
Plenary Session
“Tomography in Aerospace: Safran’s Journey, Current Challenges, and Future Needs” – Frédéric Jenson (Safran Tech)
Frédéric Jenson is a seasoned professional with over 15 years of experience in R&D management, specializing in non-destructive testing (NDT) and advanced inspection technologies. Senior Expert for the Safran Group, he currently leads the Research and Development department for non-destructive inspections at Safran Tech, a position he has held for the past 10 years. His work at Safran encompasses both innovative technologies and AI-assisted defect recognition, driving significant advancements in aerospace quality control.
Prior to joining Safran, Frédéric worked at the French Atomic Energy Commission (CEA), where he held several key positions within the NDT department. Notably, he managed the development of the CIVA simulation software, a critical tool in the field of non-destructive testing.
Frédéric holds a Master’s degree from the École Polytechnique Fédérale de Lausanne (EPFL) and a Ph.D. in Physics from the University of Paris.
In his keynote lecture, Frédéric will share Safran’s achievements in tomography over the past decade, discuss current challenges, and provide insights into the future needs of the industry.
July 2nd PM
Plenary Session
Potentials of Quantum Computing for Tomography – Theobald Fuchs (Fraunhofer EZRT)
Dr. Theobald O.J. Fuchs studied physics in Erlangen, Germany, and achieved his Ph.D. on correction methods for X-ray Computed Tomography in 1998. He worked as research assistant in the field of medical imaging until 2003 when he shifted his scientific focus to non-destructive testing by means of 3-D imaging.
Since then, his work includes fully automated defect detection in industrial production, inspection of very large objects by means of a Linear accelerator as an X-ray source, development of various applications of X-ray micro CT for digitization of cultural heritage, and others. Since 2012, he gives lectures at the physical faculty of the University in Würzburg, Germany, on 3-D X-ray imaging as well as signal- and image processing. Since 2022 he is leading three projects in the field of Quantum Computing for industrial Imaging
July 3rd AM
Plenary Session
High energy laser-based X-ray source – Cédric Thaury, ENSTA – Paris Tech /LOA
Cédric Thaury is a senior CNRS researcher at the Laboratoire d’Optique Appliquée, where he leads the UPX team, which focuses on developing ultra-fast particle and X-ray sources based on laser-plasma interaction as well as their applications. In 2017, he was awarded the Fresnel Prize for Applied Aspects by the EPS, and in 2021, the Laclare Prize by the SFP.
July 3rd PM
Plenary Session
X-ray micro-tomography for non-destructive study of natural history specimens : a review from the MNHN – Patricia Wils – MNHN Paris
Patricia Wils has a PhD in Image acquisition and processing from INSA Lyon and is a research engineer at the Muséum national d’Histoire naturelle (MNHN, Paris). She is a specialist in post-processing X-ray tomography images with a focus on natural sciences applications.
July 4th AM
Industrial visits
4 Industrial and/or lab visits are proposed at the end of the conference, on the morning of July 4th, 2025:
- Musée National d’Histoire Naturelle – Paris 5ème
- C2RMF, Research and Restoration Center of the Museums of France – Paris 1er
- CEA List – Saclay
- Synchrotron Soleil – Saclay